SERVICE MANUAL BOOK - 5 NEXON EV MAX
Developed by: Technical Literature Cell. Release Date : May 2022 / First Edition. The information provided in this manual is based on the latest product information available at the time of publication. . C Copyright 2022 TATA MOTORS All rights reserved. The information in this manual shall not be reproduced or copied, in whole or in part, in any form without written permission from TATA MOTORS ELECTRIC VEHICLES LTD. Vehicles are subject to modification in design, specification and equipment. Also refer the Service Circulars released by Customer Support about product & procedures.
INTRODUCTION This Service manual provides information pertaining to technical Specifications, repair, maintenance and overhaul of different aggregates fitted on TATA NEXON EV MAX. All the data contained in this manual is based on the latest product information available at the time of publication and with the assumption that the person is well aware of general Automobile practices. This manual emphasizes the special features of the vehicle and thus benefits our workman, who is conversant with general Automobile practices. For ease of use, this workshop manual is divided into 5 volumes, comprising several sections. Each aggregate has a separate section. THE BOOK – 1 CONTAINS GENERAL HIGH VOLTAGE (HV) ELECTRICAL SYSTEM LOW VOLTAGE (LV) ELECTRICAL SYSTEM DRIVESHAFT SUSPENSION WHEELS & TYRES STEERING (MANDO) BRAKE ESP FATC BODY SRS THE BOOK – 2 CONTAINS DIAGNOSTIC TROUBLE SHOOTING CODES (DTC) LIST OF ALL ECU’S HV & LV THE BOOK – 3 CONTAINS SERVICE SCHEMATICS HV & LV SYSTEM THE BOOK – 4 CONTAINS INFO. FITMENT DRAWINGS THE BOOK – 5 CONTAINS BODY REPAIR MANUAL
BODY REPAIR MANUAL
Page | 1 Body Shell Measuring Dimensions Front Fender Position.
Page | 2 Body Shell Measuring Dimensions – Head Light Position. Body shell Measuring Dimensions Front Bulk Head Position
Page | 3 Body shell Measuring Dimensions – Front Bulk Head & Aux Tank Assy Position
Page | 4 Body Shell Measuring Dimensions: EV Traction Motor Compartment
Page | 5 Body Shell Measuring Dimensions Motor and Transmission Mount Positions (Top View)
Page | 6 Upper Body Measuring Dimensions Front Wheelhouse Lower Member Position
Page | 7 Upper Body Measuring Dimensions Door Hinge Positions
Page | 8 Under Body Measuring Dimensions Passenger’s Compartment (T.V)
Page | 9 Upper Body Measuring Dimensions Inner Panel Positions
Page | 10
Page | 11 Body Shell Measuring Dimensions Wind shield Openings
Page | 12 Body Shell Measuring Dimensions Rear Window & Trunk Lid Openings
Page | 13 Upper Body Measuring Dimensions External Parts Fittings
Page | 14
Page | 15 Body Shell Measuring Dimensions Motor Compartment & Front Floor, Bottom View
Page | 16 Under Body Measuring Dimensions Front Floor and Rear Floor (Bottom View)
Page | 17
Page | 18
Page | 19 Under Body Measuring Dimensions Inside Sill Positions (Bottom View)
Page | 20
Page | 21 Ladder & Shell Detached :- Ladder Measuring Dimensions – Battery Mount
Page | 22
Page | 23
Page | 24 Ladder & Shell Together:- Body Shell & Ladder Positioning Dimension’s Together
Developed by: Technical Literature Cell
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