TABLE OF CONTENTS 1. TECHNICAL SPECIFICATIONS ................................................................................................................1 2. I-VBAC SPECIFICATIONS.........................................................................................................................2 3. SYSTEM COMPONENTS...........................................................................................................................3 4. I/O DIAGRAM OF BRAKE SYSTEM..........................................................................................................4 5. TIGHTENING TORQUES...........................................................................................................................5 6. PRECAUTIONS ..........................................................................................................................................9 7. DIAGNOSIS ..............................................................................................................................................10 8. NESSECITY OF ABS WITH EBD.............................................................................................................14 9. BRAKE HYDRAULIC LINES....................................................................................................................15 WORKING OF ANTI-LOCK BRAKING SYSTEM (ABS):.......................................................................16 10. A. BRAKING WITHOUT ABS IN OPERATION:......................................................................................16 B. BRAKING WITH EBD INTO OPERATION:........................................................................................16 C. BRAKING WITH ABS INTO OPERATION..........................................................................................16 D. FAIL-SAFE FUNCTION......................................................................................................................17 I - VBAC COMPONENTS........................................................................................................................18 11. A. WORKING OF I - VBAC.....................................................................................................................18 B. I - VBAC (INTELLIGENT VACUUM LESS BOOST & ACTIVE CONTROL).......................................19 C. WHEEL SPEED SENSOR..................................................................................................................20 D. I - VBAC SYSTEM FAILURE WARNING LIGHT................................................................................25 I - VBAC HANDLING INSTRUCTIONS...................................................................................................27 12. MAINTENANCE, ADJUSTMENTS & TEST............................................................................................30 13. A. FRONT BRAKE MAINTENANCE.......................................................................................................30 B. REAR BRAKE MAINTENANCE.........................................................................................................31 C. INSPECTION OF CALIPER...............................................................................................................33 D. IVBAC BLEEDING PROCEDURE......................................................................................................35 E. STOP LIGHT SWITCH ADJUSTMENT..............................................................................................38 BRAKE PEDAL ASSEMBLY REMOVAL................................................................................................39 14. SNAP TYPE BRAKE LIGHT SWITCH INSTALLATION PROCEDURE.................................................40 15. EXPLODED VIEWS.................................................................................................................................41 16. A. I-VBAC UNIT ASSEMBLY ..................................................................................................................41 B. FRONT CALIPER BRAKE ASSEMBLY..............................................................................................42 C. REAR CALIPER BRAKE ASSEMBLY................................................................................................43 ON VEHICLE REMOVAL........................................................................................................................45 17. BRAKES
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