NEXON NEW MCE-2 DCT BS VI DTC Troubleshooting Guide Version: 1.0 Date: 16-06-2023 Author: Akash/Rahul Page:411 of 645 Copyright ©TATA MOTORS Ltd. This document must not be used in any way, such as copying and redistributing to third parties, without the consent of author. 118. P3102-25 Clutch 1 Speed Signal Noise Overview: ISO Code P3102-25 Customer Symptom • Warning message'get vehicle checked' • Gear Actuation Limited Mode - discomfort / shift quality impacted • Transmission fault lamp ON Fault Effects (On Vehicle) • Warning message 'get vehicle checked' • Gear Actuation Limited Mode - discomfort / shift quality impacted • Transmission fault lamp ON Lamp Status (If Any) Transmission fault lamp ON (Service indication 0x2 Fault Detection Condition sensor signal noise for > 100ms Normal Operating Condition TCU does not detect any fault Probable Trouble Area 1. Transmission wiring loom (Speed sensor). 2. Speed sensor. 3. TCU. Healing Condition The reaction is cleared at SW restart or driving if the detection is FALSE for more than 1000 ms Component Details: The Speed sensor - outer shaft (clutch speed 1) used in clutch actuation module in order to precisely control the torque transferred by both clutches. Preliminary Checks: 1) Loose/ Damaged Connections between Sensor and TCU. 2) Visually check sensor mounting& Air gap, proper tightening of mounting screws and any visible damage. 3) Check for damage or back out of pins at Clutch speed sensor connector and TCU connector. 4) Check correct fitment of ground cable connections on vehicle chassis. Trouble Shooting:- Step Checks IF YES IF NO 1 Check the transmission-wiring loom (Speed sensor). If damaged, replace the transmission wiring harness. Clear the DTC and check if the DTC does not come back. Go to step 2 2 If DTC persists, replace the speed sensor. Perform all the necessary transmission adaptions. Clear the DTC and check if the DTC does not come back. Go to step 3 3 If DTC persists, Check with different TCU if the problem persists (flash the adaption data from the original TCU). If NOK, replace TCU, Clear the DTC and check if the DTC does not come back. • Resistance Check ➢ Disconnect Transmission side 28 pole connector (X-201) and check below resistance at (X-201) connector terminal
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