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Nexon Gasoline – EMS ECU Bosch

DTC Troubleshooting Manual

Version: 0.1

Date: 26-08-2017

Prepared By: Sunu S Babu/Yogesh Jadhav

Checked By: Yeshwant Jadhav

Approved By: Satish Kumar

Document Part No: 2921 02 224 A1736

Page: 1139 of 1203

Copyright ©

TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without the consent of author.

P3030-1: Sticky Main Relay or Short to Ground in Control Circuit– General Electrical Failure

Overview:

ISO Code

P3030-1

Customer Symptom

1. In long term ECU can be damaged.

2. Battery may drain completely after overnight soaking.

Fault Effects (On Vehicle)

1. ECU will not be switched off even after postdrive is completed or after

ignition is off

2..In long term ECU can be damaged

3. Battery will be drained soon

Lamp Status (If Any)

No Lamp Indication

Fault Detection Condition

This fault gets logged if the Main relay control pin of EMS ECU is short circuited

to Supply Line (Battery)

Normal Operating Condition

Healthy wiring harness connections between Main Relay and EMS ECU

Probable Trouble Area

Wiring Harness Connections, Main Relay Pin Connection, Main Relay

Condition

Healing Condition

Ignition On or Engine After Run & after 1 drive cycles of fault rectification.

Fault permanent Deletion

1. Clear DTC Command form Scan tool

2. Stack Over Flow.

3. 40 warm up cycles.

4. ECU Flashing.

5. ECU Power-Fail

Component Details:

Majority of the EMS components gets the power supply after the Main Relay is switched on by EMS ECU.

Preliminary Checks:

1. Check relay control pin

2. Check supply line from battery to ECU

3. Check main relay is in good condition

4. Check whether Main Relay is short circuit to UBAT