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OSPREY- Application

DTC Troubleshooting Data

Version: 4.0

Date: 10-02-2017

Prepared by: Mithipati Prasad

Checked by: G S Raju / Senthilnathan S

Page: 212 of 654

Copyright ©

TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without the consent of author.

P0335: Crank Sensor Signal – Signal loss fault

Overview:

DTC Description as per ISO standard

Crankshaft Position Sensor “A” Circuit

ECU Pin Number

14,15

Customer Symptom

Engine will not fire

Fault Effects (On Vehicle)

If the Air gap between sensor and the flywheel is not ok, then

number of cam shaft event will be higher than expected and no crank event

will be detected.

Engine will crank but not fire.

Lamp Status (If Any)

CE lamp is ON

Fault Detection Condition

This DTC gets logged If the ECU does not receive crank sensor signal. This

can happen as a result of Open circuit on Crank sensor Signal line

Normal Operating Condition

Diagnostic tool display the value of crank shaft sensor status at idling

Probable Trouble Area

Crankshaft sensor, ECU, Grounding points, Wiring harness

Healing Condition

Clear the errors, Ignition OFF to ON, engine idle condition

Component Details:

This is fitted on the crankcase and faces the phonic wheel on the flywheel. It is inductive type, i.e. its operation is

determined by magnetic field changes generated by the teeth passing in front of the phonic wheel. The changeover from

full to empty determined by the presence or absence of a gap brings about a magnetic flux change sufficient to generate

an induced alternating voltage proportional to the number of teeth on the ring (or phonic wheel). The frequency and

amplitude of the voltage send to the electronic control unit provides the latter with an indication of the engine angular

speed. The sensor output signal approximates a sine wave whose frequency is proportional to engine speed and

amplitude is approximately proportional to engine speed. Active edge is generated from zero crossing point positive to

negative transition.

Preliminary Checks

x

Check whether the customer voice / view about the issue is matching with the fault effects mentioned above. If

yes, go ahead with next steps. If not, check for other DTC’s presence.

x

Check whether similar complaints are earlier reported. If yes, perform the preliminary checks with respect to

earlier issue closure.

x

Visually check the sensor for damage etc.,

x

Check for metallic particles/burr in sensor tip and flywheel teeth; if noticed Clean the sensor tip and flywheel to

remove any foreign particle.

x

Ensure sensor is connected with the connector (wiring harness)

x

Visually check if the missing teeth on fly wheel is alright

x

Check gap between Crank sensor tip to Flywheel teeth; gap should be close to 1mm.

x

Check sensor connections for rust dirt etc., Ensure clean connector pins and proper fitment.