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OSPREY- Application

DTC Troubleshooting Data

Version: 4.0

Date: 10-02-2017

Prepared by: Mithipati Prasad

Checked by: G S Raju / Senthilnathan S

Page: 273 of 654

Copyright ©

TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without the consent of author.

P0615: Starter relay command circuit open

Overview:

DTC Description as per ISO standard

Starter Relay Circuit

ECU Pin Number

29, 21

Customer Symptom

Starter relay will not engage, Vehicle start not possible.

Fault Effects (On Vehicle)

Vehicle will not start

Lamp Status (If Any)

CE lamp is ON

Fault Detection Condition

This fault gets logged under the following conditions:

Ignition ON and Starter Relay control pin of EMS ECU is open circuited

Normal Operating Condition

Diagnostic tool display the battery voltage, crank input & engine RPM

status during cranking

Probable Trouble Area

Starter Relay, ECU Main relay, ECU, Wiring harness

Healing Condition

Clear the errors, Ignition OFF to ON, engine idle & fly-up condition

Component Details:

Starter Relay activates the Starter solenoid for vehicle starting. EMS energizes the starter relay if all the pre-conditions

required for starter motor engagement are fulfilled.

Preliminary Checks

x

Check whether the customer voice / view about the issue is matching with the fault effects mentioned above. If

yes, go ahead with next steps. If not, check for other DTC’s presence.

x

Check whether similar complaints are earlier reported. If yes, perform the preliminary checks with respect to

earlier issue closure. Check for pin back out at EMS ecu connector or EGR valve connector.

x

Check whether relay contacts weld / Stuck open or not. If found open, then rectify/replace it

x

Check whether there are any pins damaged at EMS ECU Connector. If found faulty then replace the connector or

wiring harness

x

Check whether there are any pins backed out from the EMS ECU Connector. If found faulty then replace the

connector or wiring harness.

x

Check whether the starter relay is connected in vehicle.