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OSPREY- Application

DTC Troubleshooting Data

Version: 4.0

Date: 10-02-2017

Prepared by: Mithipati Prasad

Checked by: G S Raju / Senthilnathan S

Page: 531 of 654

Copyright ©

TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without the consent of author.

P268C:

Cylinder 1 Injector Data Incompatible

Overview:

DTC Description as per ISO standard

Cylinder 1 Injector Data Incompatible

ECU Pin Number

-

Customer Symptom

Engine Idle speed will remain high

Fault Effects (On Vehicle)

Engine idle speed will be increased by EMS

Lamp Status (If Any)

CE lamp is on

Fault Detection Condition

This DTC gets logged due to I3C value for the Cylinder 1 Injector is not

written in the EMS ECU

Normal Operating Condition

No faults related to Injector C3I values write in EMS ECU.

Probable Trouble Area

EMS ECU, Injector C3I write not done

Healing Condition

Clear the errors, Ignition OFF to ON, engine idle & fly-up condition

Component Details:

The function of the fuel injection system is to provide the right amount of fuel at the right moment and in a suitable

condition for the combustion process. There must therefore be some form of measured fuel supply, a means of timing the

delivery and the atomization of the fuel.

Injector has two basic parts, the nozzle and the nozzle holder or body. When EMS energizes the injector solenoid, the

high-pressure fuel enters and travels down a passage in the body and then into a passage in the nozzle, ending finally in

a chamber surrounding the needle valve.

The needle valve will open when the fuel pressure acting on the needle valve tapered face exerts a sufficient force to

overcome the spring compression. The fuel then flows into a lower chamber and is forced out through a series of tiny

holes. The small holes are sized and arranged to atomize, or break into tiny drops, all of the fuel oil, which will then readily

burn. Once the EMS turns off the injection pulse, needle valve will shut quickly under the spring compression force.

Preliminary Checks

x

Check whether the customer voice / view about the issue is matching with the fault effects mentioned above. If

yes, go ahead with next steps. If not, check for other DTC’s presence.

x

Check whether similar complaints are earlier reported. If yes, perform the preliminary checks with respect to

earlier issue closure.

x

Check whether the 20-digit alpha numeric character I3C code is available on the injector cylinder 1 sticker. If not

present, then call hot line to get assistance on resolution of issue.