NEXON DIAGNOSTIC MANUAL

Nexon Gasoline – EMS ECU Bosch

DTC Troubleshooting Manual

Version: 0.1

Date: 26-08-2017

Prepared By: Sunu S Babu/Yogesh Jadhav

Checked By: Yeshwant Jadhav

Approved By: Satish Kumar

Document Part No: 2921 02 224 A1736

Page: 575 of 1203

TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without the consent of author.

Trouble Shooting:-

Step Checks

IF YES

IF NO

Is there any rust/oxidization observed on Ignition Coil

Terminals

Clean the Rust or

repair or replace

Go to Step 2

Is there wiring harness electrical continuity between ECU

pins 255 and Ignition Coil C connector pin. Is there

continuity between Ignition coil C connector pin X and Main

relay supply.

Go to Step 3

Establish continuity

by rectifying

harness

connections as per

the Circuit

schematic

3. Are there any pins damaged at Ignition Coil C / EMS ECU

Connector

Replace the

connector or wiring

harness

Go to step 4

Are there any pins backed out from the Ignition Coil C /EMS

ECU Connector

Rectify/Replace

Connectors

Go to Step 5

Is Sensor Signal Pin 255 Open Circuited?

Repair the harness

as per the schematic Go to Step 6

Is Ignition Coil C / HT Cables physically Damaged

Replace HT Cables

or Ignition coil

Go to Step 7

Fault still persists?

Replace Ignition

Coil, If fault still

persists then replace

EMS ECU

Repeat the above

procedure for

reconfirmation.

DTC’s confirmation:-

Recheck the fault, fault shall not reappear.