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Nexon Gasoline – EMS ECU Bosch

DTC Troubleshooting Manual

Version: 0.1

Date: 26-08-2017

Prepared By: Sunu S Babu/Yogesh Jadhav

Checked By: Yeshwant Jadhav

Approved By: Satish Kumar

Document Part No: 2921 02 224 A1736

Page: 642 of 1203

Copyright ©

TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without the consent of author.

P0501-92: Vehicle Speed Sensor “A” Range/Performance– Performance or Incorrect Operation

Overview:

ISO Code

P0501-92

Customer Symptom

Cluster might display incorrect vehicle speed.

Driveability will be bad

Fault Effects (On Vehicle)

1. Engine speed won't go over 3000 RPM.

2. Limp Home mode is active.

Lamp Status (If Any)

CE lamp ON after 3 drive cycle

Fault Detection Condition

This Fault gets logged if the Vehicle speed signal sent by Instrument cluster

to EMS ecu on CAN is Implausible or not available.

Normal Operating Condition

Plausible Vehicle speed signal available to EMS

Probable Trouble Area

CAN bus, Faulty Vehicle speed Sensor, Improper Interface between

Instrument Cluster and Vehicle speed Sensor or, Improper Interface between

ABS and wheel speed Sensors?

Healing Condition

Vehicle running and after 1 drive cycle of fault rectification

Fault permanent deletion

1. Clear DTC Command form Scan tool

2. Stack Over Flow.

3. 40 warm up cycles.

4.ECU flashing

5. ECU Power-Fail

Component Details:

A typical Hall Effect Sensor has three wires or terminals: one for ground, one for supply or reference voltage and one

for the output signal. To produce an output signal, a Hall Effect Sensor must be supplied with a reference voltage.

When a metal/wheel passes through the air gap between the magnetic field (Magnet) and silicon chip, it blocks the

magnetic field and causes the chip’s output voltage to suddenly drop to zero else the chip's output voltage is 4.7 Volts.

So, it produces a near square wave/ pulses, which will be counted and vehicle speed is calculated.

Preliminary Checks:

1. Check whether the CAN Bus is Functional.

2. Check for any Vehicle Speed Sensor related faults in Instrument Cluster ECU or ABS.

3. Check for proper wiring Harness connections between CAN bus and EMS ecu.

4. Check for any pin back out at EMS ecu connector