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Nexon Gasoline – EMS ECU Bosch

DTC Troubleshooting Manual

Version: 0.1

Date: 26-08-2017

Prepared By: Sunu S Babu/Yogesh Jadhav

Checked By: Yeshwant Jadhav

Approved By: Satish Kumar

Document Part No: 2921 02 224 A1736

Page: 924 of 1203

Copyright ©

TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without the consent of author.

P2101-64: Throttle Actuator Control Motor Circuit Range/Performance – Signal Plausibility Failure

Overview:

ISO Code

P2101-64

Customer Symptom

1)ETC Control will Not be active.

2)Vehicle /Engine speed will be limited for safety concerns

Fault Effects (On Vehicle)

1)ETC Control will Not be active.

2)Vehicle /Engine speed will be limited for safety concerns

Lamp Status (If Any)

MIL ON after 1 drive cycles

Fault Detection Condition

This fault gets logged if the throttle actuator motor Pin no 251 or Pin 252 gets

short Circuit to battery/Ground or Open Circuited.

Normal Operating Condition

Throttle actuator functions as per design

Probable Trouble Area

Throttle Actuator control motor ,wiring harness connections, EMS ECU

Healing Condition

After 3 drive cycles

Fault permanent deletion

1. Clear DTC Command form Scan tool

2. Stack Over Flow.

3. 40 warm up cycles.

4. ECU Flashing.

5. ECU Power-Fail

Component Details:

A DC motor drive is used to move the throttle valve over the complete movement range. The DC motor is directly

controlled by the ECU of the Gasoline engine. Throttle Valve H-bridge driver of EMS ECU provides bidirectional

control with active recirculation and over current detection.

Preliminary Checks:

1. Pls. check whether dust/mud/any particle is blocking throttle valve.

2. Pls. check whether the throttle valve is stuck closed

3. Pls. check for any throttle body related faults and rectify those faults by following their rectification procedure.