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Nexon Gasoline – EMS ECU Bosch

DTC Troubleshooting Manual

Version: 0.1

Date: 26-08-2017

Prepared By: Sunu S Babu/Yogesh Jadhav

Checked By: Yeshwant Jadhav

Approved By: Satish Kumar

Document Part No: 2921 02 224 A1736

Page: 1073 of 1203

Copyright ©

TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without the consent of author.

P2299-94: Brake Pedal Position/Accelerator Pedal Position Incompatible– Unexpected Operation

Overview:

ISO Code

P2299-94

Customer Symptom

1. Engine restricted performance

2. No response from accelerator pedal

Fault Effects (On Vehicle)

1. Limp home activated

2. No pedal response

Lamp Status (If Any)

CE Lamp ON after 3 drive cycle

Fault Detection Condition

1. This DTC gets logged due to accelerator pedal &

brake pedal are pressed when the vehicle is more

than a calibrated value for a specified length of time.

2. Brake pedal setting is not correct

Normal Operating Condition

No vehicle acceleration when Accelerator pedal and brake

pedal are jointly pressed

Probable Trouble Area

Brake switch, EMS ECU, Accelerator pedal, Grounding

points, Wiring harness connections btw Brake switches and

EMS ECU, Wiring harness connections btw Accelerator Pedal

sensor and EMS ECU

Healing Condition

After 1 Drive cycles

Fault permanent deletion

1. Clear DTC Command form Scan tool

2. Stack Over Flow.

3. 40 warm up cycles.

4. ECU flashing

5. ECU Power-Fail

Component Details:

Accelerator pedal sensor:

For safety reasons, the accelerator pedal sensor is equipped with 2 resistors (potentiometers) with varying operating

ranges (0.75 – 4.45 V and 0.38 – 2.23 V) and separate circuits. A potentiometer informally a pot, is a three- terminal

resistor with a sliding contact that forms an adjustable voltage divider. If only two terminals are used, one end and the

wiper, it acts as a variable resistor or rheostat. Based on the Accelerator pedal position, Engine will produce the driver

demanded torque based on the accelerator pedal position.

Brake Switches:

For safety reasons, Brake pedal is equipped with two Switches. These switches transition their states when the brake

pedal is pressed. EMS ecu uses the brake press information in its control strategies like Torque demand calculation,

Gear Shift indication, Accelerator pedal stuck detection, vehicle start function when clutch sensor fails etc.,

Preliminary Checks:

1) Loose/ Damaged Connections between Brake Switch pins and EMS ECU.

2) Loose/ Damaged Connections between Accelerator Pedal Sensor and EMS ECU

3) Check for back out of pins at ECU connector.

4) Check for damage of pins at ECU connector.

5) Check for damage of Brake switch connector.

6) Check for back out of pins at both Accelerator Pedal Sensor connector and ECU connector.

7) Check the continuity from Accelerator Pedal Sensor connector pins to the ECU pins.

8) Check the continuity Brake switch connector pins to the ECU pins.