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OSPREY- Application

DTC Troubleshooting Data

Version: 4.0

Date: 10-02-2017

Prepared by: Mithipati Prasad

Checked by: G S Raju / Senthilnathan S

Page: 80 of 654

Copyright ©

TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without the consent of author.

P1236: Turbo charger / Super charger boost sensor A circuit – gradient fault

Overview:

DTC Description as per ISO Standard

Turbo charger / Super charger boost sensor A circuit

gradient fault

Customer Symptom

Engine restricted performance

Probable Black Smoke

Fault Effects (On Vehicle)

Reduced torque mode will be activated

Speed Pilot control (Dynamic Injector learning) gets disabled

VGT actuator control will be disabled.

Disables EGR by setting desired rate to 0. This will affect

EGRH rate, EGRL rate, IFLAP, Throttle, Intake manifold

pressure and boost pressure.

Lamp Status (If Any)

MI Lamp will be ON

Fault Detection Condition

This fault gets logged if the rate of change of boost pressure is

above a calibratable threshold (2.5 Bar per sec)

Normal Operating Condition

No faults related to Boost Pressure sensor input.

Probable Trouble Area

Wiring Harness Connections, Sensor.

Healing Condition

After 3 driving cycles

Component Details:

Boost pressure sensor consists of a silicon chip mounted inside a reference chamber. On one side of the chip is the

reference chamber and on the other side is the pressure to be measured. The electrical resistance of the chip varies with

the variation of pressure. This change in resistance alters the voltage signal. ECM interprets the voltage signal as

pressure and any change in voltage signal as change in pressure.

Preliminary Checks:

x

Check whether the customer voice / view about the issue is matching with the fault effects mentioned above. If

yes, go ahead with next steps. If not, check for other DTC’s presence.

x

Check whether similar complaints are earlier reported. If yes, perform the preliminary checks with respect to earlier

issue closure.

x

Inlet Air Circuit Clogging?

x

VGT actuator faulty?

x

Turbo charger Faulty?

x

Loose/ Damaged Connections between Boost Pressure Sensor and EMS ECU.

x

Check for back out of pins at both Boost Pressure Sensor connector and ECU connector.

x

Check for damage of pins at both Boost Pressure sensor connector and ECU connector.

x

Atmospheric pressure sensor faulty?