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OSPREY- Application

DTC Troubleshooting Data

Version: 4.0

Date: 10-02-2017

Prepared by: Mithipati Prasad

Checked by: G S Raju / Senthilnathan S

Page: 103 of 654

Copyright ©

TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without the consent of author.

x

Check Electrical continuity between ECU and AMF sensor connector as per circuit schematics; Follow Electrical

continuity check procedure. Replace/ Rectify Harness if required

Trouble Shooting:

Step Checks

IF YES

IF NO

1

Is there any rust/oxidization observed on Sensor Terminals Clean the Rust or

repair or replace

Go to Step 2

2.

Is there wiring harness electrical continuity between ECU

pins 75, 55, 20, 36 & HFM Sensor connector pins 4, 5, 3,1

Go to Step 3

Establish continuity

by rectifying

harness

connections as per

the circuit

schematic

3

Are there any pins damaged at Sensor/EMS ECU Connector

Replace the

connector or wiring

harness

Go to step 4

4

Are there any pins backed out from the Sensor/EMS ECU

Connector

Rectify/Replace

Connectors

Go to Step 5

5

Is Sensor Supply pin 2, Short circuited to GND/Battery.

Repair the harness

as per the schematic Go to Step 6

6

Is Sensor Signal Pin 36, Short circuited to Ground.

Repair the harness

as per the schematic Go to Step 7

7

Is sensor physically Damaged

Replace Sensor

Go to Step 8

8

Fault Still Persists?

Replace Sensor and

then Fault still

persists then Call

Hot Line

Follow the steps

again for

reconfirmation

DTC’s confirmation (checks before handing over vehicle to customer):

After rectification ensure the following before handing over to customer.

x

Check the sensor resistance between the sensor pins 36 and 20 at an ambient temperature of 30 degrees. It

should be ~ 1660 ohms.

a. Read the Inlet air temperature from the diagnostic tool. It should show a value ~ 30 degree