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Nexon Gasoline – EMS ECU Bosch

DTC Troubleshooting Manual

Version: 0.1

Date: 26-08-2017

Prepared By: Sunu S Babu/Yogesh Jadhav

Checked By: Yeshwant Jadhav

Approved By: Satish Kumar

Document Part No: 2921 02 224 A1736

Page: 377 of 1203

Copyright ©

TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without the consent of author.

Trouble Shooting:-

Step Checks

IF YES

IF NO

1

Is the Inlet Air Circuit Clogged

Rectify / Replace the

Air inlet Circuit

Go to Step 2

2

Are any of the faults of Boost pressure Sensor – P0237-11

or P0238-15 present

Rectify these faults

by following their

rectification

procedure

Go to step 3

3

Is there any rust/oxidization observed on Sensor Terminals Clean the Rust or

repair or replace

Go to Step 4

4.

Is there wiring harness electrical continuity between ECU

pins 208, 218,210 & Boost pressure Sensor connector pins

1, 4, 3.

Go to Step 5

Establish continuity

by rectifying

harness

connections as per

the Circuit

schematic

5

Are there any pins damaged at Sensor/EMS ECU

Connector

Replace the

connector or wiring

harness

Go to step 6

6

Are there any pins backed out from the Sensor/EMS ECU

Connector

Rectify/Replace

Connectors

Go to Step 7

7

Is Sensor Supply pin 210, Short Circuited to GND/Battery.

Repair the harness

as per the schematic Go to Step 8

8

Is Sensor Signal Pin 218, Short Circuited to GND/Battery.

Repair the harness

as per the schematic Go to Step 9

9

Is Sensor physically Damaged

Replace Sensor

Go to Step 10

10 Are any of the faults –P0243-13, P0245-11 and P0246-12?

Rectify these faults

by following their

rectification

procedure

Go to Step 11

11 Is the waste gate valve mechanically damaged

Rectify/Replace the

waste gate valve

Go to step 12

12 Are any Dump Valve related faults?

Rectify these faults

by following their

rectification

procedure

Go to step 13

13 Is the Turbo charger physically damaged

Rectify/Replace the

turbo charger

Go to step 14

13 Fault Still Persists?

Replace Sensor and

then Fault still

persists then

Replace EMS ECU

Follow the steps

again for

reconfirmation