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Nexon Gasoline – EMS ECU Bosch

DTC Troubleshooting Manual

Version: 0.1

Date: 26-08-2017

Prepared By: Sunu S Babu/Yogesh Jadhav

Checked By: Yeshwant Jadhav

Approved By: Satish Kumar

Document Part No: 2921 02 224 A1736

Page: 501 of 1203

Copyright ©

TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without the consent of author.

Connector View & Information: -

Sensor Specification and Sensor standalone diagnosis:-

The knock Sensor provides input to ECU based on the vibration generated by 'knocking', which will enable ECU to

limit

ignition timing (Advance) for optimum efficiency. The knocking is the vibration generated due to uncontrolled

combustion,

due to which a charge transfer occurs in the Sensor and as a result voltage is generated which is transmitted to ECU.

The knock Sensor is mounted on the cylinder block.

Application of Knock Sensors

:- A piezo sensitive knock Sensor with linear characteristic

is mounted on the engine block. It transforms the structure borne vibrations into electrical signals which

can be evaluated by the engine’s ECU. The knock Sensor signal is evaluated according to intensity and

spectral information of knocking and non-knocking combustions. As a consequence the ignition parameter

will be adjusted for the next combustions.

Temperature range:- -40 degree C to +180 degree C

Mechanical &Electrical characteristics:-

Main resonance frequency of Sensor head: > 30 kHz

Up to 30kHz the sensitivity must not exceed 200 mV/g.

Capacitance (of Sensor head): C = 1150 ± 200 pF

Capacitance measured at frequency 1 kHz, parallel;

Sensor mounted with torque 20 ± 5 Nm

Due to parallel Circuit of both Sensor head and wirecapacitance only the total capacitance can bemeasured.

Temperature dependence of capacitance, related to20°C room temperature

for temperatures - 40 °C ... + 20 °C ≤ 1,9 pF/K

for temperatures +20 °C ... + 150 °C ≤ 3,3 pF/K

Shunt resistor: 4,9 MΩ ± 20%

after ageing: 4 – 10 MΩ(

resistance between 2 signal leads)

Resistor

Pin for supporting sleeve > 1 MΩ

Temperature-dependence of sensitivity at 9 kHz:

≤ -0,04 mV/(g*K)