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Nexon Gasoline – EMS ECU Bosch

DTC Troubleshooting Manual

Version: 0.1

Date: 26-08-2017

Prepared By: Sunu S Babu/Yogesh Jadhav

Checked By: Yeshwant Jadhav

Approved By: Satish Kumar

Document Part No: 2921 02 224 A1736

Page: 624 of 1203

Copyright ©

TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without the consent of author.

P0480-13: A/C Fan 1 Control Circuit– Circuit Open

Overview:

ISO Code

P0480-13

Customer Symptom

Engine Heat up and seize and damage components. AC will not work

Fault Effects (On Vehicle)

AC will not work

Lamp Status (If Any)

CE Lamp ON after 1 drive cycle

Fault Detection Condition

This fault gets logged if the A/C Fan Low Speed Relay control pin of EMS ecu

is Open Circuited.

Normal Operating Condition

Healthy Wiring Harness connections between Fan relay and EMS ecu, Relay

Fully Operational, Healthy Wiring Harness connections from Relay to Main

Relay supply and Ground.

Probable Trouble Area

Improper Wiring Harness Connections, faulty Relay, Faulty radiator fan

Healing Condition

Ignition key on and 1 drive cycles after fault rectification

Fault permanent deletion

1. Clear DTC Command form Scan tool

2. Stack Over Flow.

3. 40 warm up cycles.

4.ECU flashing

5. ECU Power-Fail

Component Details:

Radiator fan is driven by EMS ecu via a relay, Radiator Fan will be ON, when the EMS ecu energizes the coil of fan

relay.

Preliminary Checks:

1) Loose/ Damaged Connections between Fan Relay and EMS ecu.

2) Loose/ Damaged Connections between Fan Relay and Battery supply or Ground.

3) Check for back out of pins at ECU connector.

4) Check for damage of pins at ECU connector.

5) Check the continuity from Relay to the ECU pin and From battery / Main Relay Supply to Fan Relay.