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Nexon Gasoline – EMS ECU Bosch

DTC Troubleshooting Manual

Version: 0.1

Date: 26-08-2017

Prepared By: Sunu S Babu/Yogesh Jadhav

Checked By: Yeshwant Jadhav

Approved By: Satish Kumar

Document Part No: 2921 02 224 A1736

Page: 838 of 1203

Copyright ©

TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without the consent of author.

P0694-12: Radiator Fan High Speed Relay Control Circuit High – Circuit Short to Battery

Overview:

ISO Code

P0694-12

Customer Symptom

Radiator Fan will not Run, Engine Heat up and seize

Fault Effects (On Vehicle)

Radiator Fan will not run, Engine Heat up and seize and engine components

might get damaged

Lamp Status (If Any)

CE lamp ON after 1 drive cycle

Fault Detection Condition

This fault gets logged if the Radiator fan control pin of EMS ECU is short

Circuited to Battery

Normal Operating Condition

Healthy Wiring Harness connections between Radiator Fan relay and EMS

ECU, Relay Fully Operational, Healthy Wiring Harness connections from

Relay to Main Relay supply and Ground.

Probable Trouble Area

Improper Wiring Harness Connections, faulty Relay, Faulty radiator fan

Healing Condition

Ignition key on and 1 drive cycles after fault rectification

Fault permanent Deletion

1. Clear DTC Command form Scan tool

2. Stack Over Flow.

3. 40 warm up cycles.

4.ECU flashing

5. ECU Power-Fail

Component Details:

Radiator fan is driven by EMS ECU via a relay, Radiator Fan will be ON, when the EMS ECU energizes the coil of fan

relay.

Preliminary Checks:

1) Loose/ Damaged Connections between Fan Relay and EMS ECU.

2) Loose/ Damaged Connections between Fan Relay and Battery supply and Main Relay Supply.

3) Check for back out of pins at ECU connector.

4) Check for damage of pins at ECU connector.

5) Check the continuity from Relay to the ECU pin and from battery / Main Relay Supply to Fan Relay.