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Nexon Gasoline – EMS ECU Bosch

DTC Troubleshooting Manual

Version: 0.1

Date: 26-08-2017

Prepared By: Sunu S Babu/Yogesh Jadhav

Checked By: Yeshwant Jadhav

Approved By: Satish Kumar

Document Part No: 2921 02 224 A1736

Page: 855 of 1203

Copyright ©

TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without the consent of author.

P081A-11: Crank Inhibit Starter Relay Circuit Low – Circuit Short to Ground

Overview:

ISO Code

P081A-11

Customer Symptom

Vehicle may not Start

Fault Effects (On Vehicle)

Crank will be inhibited

Lamp Status (If Any)

CE Lamp ON after 1 drive cycle

Fault Detection Condition

Ignition ON and Starter Relay-2 control pin of EMS ECU is short Circuited to

Ground.

Normal Operating Condition

Wiring Harness connections as per Circuit schematic between EMS ECU and

Starter Relay-2, Relay Fully operational.

Probable Trouble Area

Improper Wiring Harness Connections.

Healing Condition

After 1 Drive cycles

Fault permanent deletion

1. Clear DTC Command form Scan tool

2. Stack Over Flow.

3. 40 warm up cycles.

4. ECU Flashing.

5. ECU Power-Fail

Component Details:

Starter Relay-2 is a normally Open relay. It is an electrically controlled switch. By energizing the coil of the relay, its

contacts get closed.

Preliminary Checks:

1) Loose/ Damaged Connections between Starter Relay-2 and EMS ECU.

2) Loose/ Damaged Connections between Starter Relay-2 and Main relay supply or Starter Relay-2 & Starter

Solenoid.

3) Check for back out of pins at ECU connector.

4) Check for damage of pins at ECU connector.