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Nexon Gasoline – EMS ECU Bosch

DTC Troubleshooting Manual

Version: 0.1

Date: 26-08-2017

Prepared By: Sunu S Babu/Yogesh Jadhav

Checked By: Yeshwant Jadhav

Approved By: Satish Kumar

Document Part No: 2921 02 224 A1736

Page: 859 of 1203

Copyright ©

TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without the consent of author.

P081B-12: Crank Inhibit Starter Relay Circuit High – Circuit Short to Battery

Overview:

ISO Code

P081B-12

Customer Symptom

Vehicle will not Start

Fault Effects (On Vehicle)

Vehicle will not Start

Lamp Status (If Any)

CE Lamp ON after 1 drive cycle

Fault Detection Condition

Ignition ON and Starter Relay-2 control pin of EMS ECU is short Circuited to

battery supply.

Normal Operating Condition

Wiring Harness connections as per Circuit schematic between EMS ECU and

Crank Inhibit relay, Relay Fully operational.

Probable Trouble Area

Improper Wiring Harness Connections, Starter Relay-2 Stuck Open

Healing Condition

After 1 Drive cycles and When Ignition is ON

Fault permanent deletion

1. Clear DTC Command form Scan tool

2. Stack Over Flow.

3. 40 warm up cycles.

4. ECU Flashing.

5. ECU Power-Fail

Component Details:

Starter Relay-2 is a normally Open relay. It is an electrically controlled switch. By energizing the coil of the relay, its

contacts get closed.

Preliminary Checks:

1) Loose/ Damaged Connections between Starter Relay-2 and EMS ECU.

2) Loose/ Damaged Connections between Starter Relay-2 and Main relay supply or Starter Relay-2 & Starter

Solenoid.

3) Check for back out of pins at ECU connector.

4) Check for damage of pins at ECU connector.