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OSPREY- Application

DTC Troubleshooting Data

Version: 4.0

Date: 10-02-2017

Prepared by: Mithipati Prasad

Checked by: G S Raju / Senthilnathan S

Page: 228 of 654

Copyright ©

TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without the consent of author.

P0371: Crank Sensor Signal - Too Early

Overview:

DTC Description as per ISO standard

Timing Reference High Resolution Signal “A” Too Many Pulses

ECU Pin Number

14, 15.

Customer Symptom

Engine vibrates at certain speeds.

After fault detection, Engine does not start.

Fault Effects (On Vehicle)

Engine vibrates at certain speeds.

Once the fault is detected, Engine start will be disabled.

Lamp Status (If Any)

CE lamp is on

Fault Detection Condition

This DTC gets logged due to too many pulses from the crank sensor. In

other words, if two consecutive crankshaft events (i.e. 2 missing teeth) are

too close to the previous one detected

- Noise signal in the crank sensor signal path

- Excessive engine acceleration.

Normal engine acceleration is taken in to account before raising this fault.

Numbers of early events (3) are monitored per gap cycle before raising the

fault.

Normal Operating Condition

Diagnostic tool display the value of crank shaft sensor status at idling

Probable Trouble Area

Crankshaft sensor, ECU, Grounding points, Wiring harness

Healing Condition

Clear the errors, Ignition OFF to ON, engine idle condition

Component Details:

This is fitted on the crankcase and faces the phonic wheel on the flywheel. It is inductive type, i.e. its operation is

determined by magnetic field changes generated by the teeth passing in front of the phonic wheel. The changeover from

full to empty determined by the presence or absence of a gap brings about a magnetic flux change sufficient to generate

an induced alternating voltage proportional to the number of teeth on the ring (or phonic wheel). The frequency and

amplitude of the voltage send to the electronic control unit provides the latter with an indication of the engine angular

speed. The sensor output signal approximates a sine wave whose frequency is proportional to engine speed and

amplitude is approximately proportional to engine speed. Active edge is generated from zero crossing point positive to

negative transition.

Preliminary Checks

x

Check whether the customer voice / view about the issue is matching with the fault effects mentioned above. If

yes, go ahead with next steps. If not, check for other DTC’s presence.

x

Check whether similar complaints are earlier reported. If yes, perform the preliminary checks with respect to

earlier issue closure.

x

Check crank sensor to flywheel air gap to be between 0.7 to 1.3 mm, Ensure correct air gap.

x

Check sensor connections for rust dirt etc, if noticed ensure clean connector pins and proper fitment.

x

Check crank shaft teeth and cam shaft gear hole; Replace sensor/component (flywheel/cam gear/cam shaft) if

found faulty.