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OSPREY- Application

DTC Troubleshooting Data

Version: 4.0

Date: 10-02-2017

Prepared by: Mithipati Prasad

Checked by: G S Raju / Senthilnathan S

Page: 248 of 654

Copyright ©

TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without the consent of author.

P0490: EGR Solenoid Valve EVRV Control – Short Circuit to Battery Positive

Overview:

DTC Description as per ISO standard

Exhaust Gas Reci

rculation Control Circuit “A” High

ECU Pin Number

45

Customer Symptom

Possible Loss of power / black smoke

Fault Effects (On Vehicle)

Possible Loss of power / black smoke

Lamp Status (If Any)

MIL lamp is on

Fault Detection Condition

This DTC gets logged if SC to Supply is detected at EMS ecu EGR valve

drive pin.

Normal Operating Condition

No Faults related to EGR valve drive

Probable Trouble Area

Grounding points, Wiring harness connections btw EGR valve and EMS

ecu.

Healing Condition

Clear the errors, Ignition OFF to ON, engine idle & fly-up condition

Component Details:

An incomplete burnt gas in exhaust is return to the cylinder. EGR works by recalculating a portion of an engine's exhaust

gas back to the engine cylinder. Intermixing the incoming air with recalculated exhaust gas dilutes the mix with inert gas

and in turn reduce the combustion temperatures for reducing NOx emissions.

Preliminary Checks

x

Check whether the customer voice / view about the issue is matching with the fault effects mentioned above. If

yes, go ahead with next steps. If not, check for other DTC’s presence.

x

Check whether similar complaints are earlier reported. If yes, perform the preliminary checks with respect to

earlier issue closure. Check for pin back out at EMS ecu connector or EGR valve connector.

x

Check for connector damages at EMS ECU & EGR valve.

x

Perform actuator test for EGR drive and ensure that EGR valve is activated and de-activated.