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OSPREY- Application

DTC Troubleshooting Data

Version: 4.0

Date: 10-02-2017

Prepared by: Mithipati Prasad

Checked by: G S Raju / Senthilnathan S

Page: 429 of 654

Copyright ©

TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without the consent of author.

P0571: Brake switch fault

Overview:

Description as per ISO standard

Brake Switch “A” Circuit

Customer Symptom

Stop lamp function may get affected.

ECU PIN No

39, 13

Fault Effects (On Vehicle)

Stop lamp function may get affected.

Lamp Status (If Any)

CE Lamp ON

Fault Detection Condition

This fault

gets detected if EMS doesn’t find coherence between the Main

Brake switch input and Redundant Brake switch input for a calibratable

time.

Normal Operating Condition

EMS ECU finds coherence between Brake Switch inputs

Probable Trouble Area

Wiring harness Connections between Brake Switches and EMS ECU,

Improper Brake Switch Setting, Brake switches, EMS ECU

Component Details:

For safety reasons, Brake pedal is equipped with two Switches. These switches transition their states when the brake

pedal is pressed. EMS ecu uses the brake press information in its control strategies like Torque demand calculation, Gear

Shift indication, Accelerator pedal stuck detection, vehicle start function when clutch sensor fails etc.,

Preliminary Checks:

x

Check whether the customer voice / view about the issue is matching with the fault effects mentioned above. If yes,

go ahead with next steps. If not, check for other DTC’s presence.

x

Check whether similar complaints are earlier reported. If yes, perform the preliminary checks with respect to earlier

issue closure.

x

Check whether the Brake Light Switch / Brake safety Switch are either stuck open or closed.

x

Check, if the Brake lights are on even when no brake pedal is pressed.

x

Loose/ Damaged Connections between Brake Switch connector and EMS ECU.

x

Check for back out / damage of pins at ECU connector.

x

Check for back out / damage of pins at Brake switch connector.

x

Check for any physical damage of EMS ecu / Brake switches connectors.