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OSPREY- Application

DTC Troubleshooting Data

Version: 4.0

Date: 10-02-2017

Prepared by: Mithipati Prasad

Checked by: G S Raju / Senthilnathan S

Page: 434 of 654

Copyright ©

TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without the consent of author.

Trouble Shooting:

Step Checks

IF YES

IF NO

1.

Is the Brake Switch setting proper?

Go to step 2

Correct the setting

as per the Brake

switch TML drawing

2

Is there continuity exists between Brake redundant switch

pin X and EMS ECU pin 13 && redundant brake switch pin

X and ground.

Go to step 3

Rectify the wiring

harness connections

as per the schematic

3

Check whether EMS ECU pin13 shorted to battery supply /

Ground

Go to step 4

Rectify the wiring

harness connections

as per the schematic

4

Are there any pins damaged at EMS ECU Connector

Replace the

connector or wiring

harness

Go to step 5

5

Are there any pins backed out from the EMS ECU

Connector

Rectify/Replace

Connectors

Go to Step 6

6

Is Brake switch connector damaged or pins got backed out. Rectify/Replace

Connectors

Go to step 7

7

If fault still persists,

then replace brake

switches and if

fault still persists

then Call hot line

Follow the above

procedure again for

reconfirmation

DTC’s confirmation (checks before handing over vehicle to customer):

After rectification ensure the following checks for main brake and redundant brake switches before handing over the

vehicle to customer.

x

Press the Brake pedal fully and check whether the Brake Main and redundant Switch parameters in diagnostic tool

are changed from Inactive to Active States.

x

Ensure that EMS ecu hasn’t logged any DTC’s before handing ov

er the vehicle back to customer.