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OSPREY- Application

DTC Troubleshooting Data

Version: 4.0

Date: 10-02-2017

Prepared by: Mithipati Prasad

Checked by: G S Raju / Senthilnathan S

Page: 433 of 654

Copyright ©

TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without the consent of author.

P1571: Brake safety switch fault

Overview:

Description as per ISO standard

Brake safety switch fault

Customer Symptom

No Critical effect

ECU PIN No

13

Fault Effects (On Vehicle)

No Critical effect

Lamp Status (If Any)

-

Fault Detection Condition

This fault gets logged if EMS detects transitions in Brake Light switch /

Brake main switch input but not in Brake safety switch / Brake

redundant switch input.

Normal Operating Condition

EMS ECU finds coherence between Brake Switch inputs.

Probable Trouble Area

Wiring harness Connections between Brake Safety / redundant Switch

and EMS ECU, Improper Brake Switch Setting, Brake safety switch,

EMS ECU

Component Details:

For safety reasons, Brake pedal is equipped with two Switches. These switches transition their states when the brake

pedal is pressed. EMS ecu uses the brake press information in its control strategies like Torque demand calculation, Gear

Shift indication, Accelerator pedal stuck detection, vehicle start function when clutch sensor fails etc.,

Preliminary Checks:

x

Check whether the customer voice / view about the issue is matching with the fault effects mentioned above. If yes,

go ahead with next steps. If not, check for other DTC’s presence.

x

Check whether similar complaints are earlier reported. If yes, perform the preliminary checks with respect to earlier

issue closure.

x

Check whether the Brake Safety Switch is either stuck open or closed.

x

Check, if the Brake lights are on even when no brake pedal is pressed.

x

Loose/ Damaged Connections between Brake Switch connector and EMS ECU.

x

Check for back out / damage of pins at ECU connector.

x

Check for back out / damage of pins at Brake switch connector.

x

Check for any physical damage of EMS ecu / Brake switches connectors.