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Nexon Gasoline – EMS ECU Bosch

DTC Troubleshooting Manual

Version: 0.1

Date: 26-08-2017

Prepared By: Sunu S Babu/Yogesh Jadhav

Checked By: Yeshwant Jadhav

Approved By: Satish Kumar

Document Part No: 2921 02 224 A1736

Page: 652 of 1203

Copyright ©

TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without the consent of author.

P0504-35: Brake switch “A/B” Correlation – Signal Erratic – General Electrical Failure Signal High

Time > Maximum

Overview:

ISO Code

P0504-35

Customer Symptom

1) Break light switch will not switch on, when breaks pressed,

2) BOA function will not work.

Fault Effects (On Vehicle)

Brake Light Lamp / Stop lamp function might get effected Break light switch

will not switch on, when breaks pressed

Lamp Status (If Any)

CE Lamp ON after 3 drive cycle

Fault Detection Condition

This fault gets logged only when Brake pedal is pressed and EMS finds no

correlation between the brake main and Redundant switches input after

calibrated threshold.

Normal Operating Condition

EMS ECU finds plausibility between Brake Switches input

Probable Trouble Area

Wiring harness Connections between Brake Switches and EMS ECU,

Improper Brake Switch Setting

Healing Condition

After 1 Drive cycle

Fault permanent deletion

1. Clear DTC Command form Scan tool

2. Stack Over Flow.

3. 40 warm up cycles.

4. ECU Flashing.

5. ECU Power-Fail

Component Details:

For safety reasons, Brake pedal is equipped with two Switches. These switches transition their states when the brake

pedal is pressed.

Preliminary Checks:

1) Loose/ Damaged Connections between Brake Switch pins and EMS ECU.

2) Check for back out of pins at ECU connector.

3) Check for damage of pins at ECU connector.

4) Check for damage of Brake switch connector.