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Nexon Gasoline – EMS ECU Bosch

DTC Troubleshooting Manual

Version: 0.1

Date: 26-08-2017

Prepared By: Sunu S Babu/Yogesh Jadhav

Checked By: Yeshwant Jadhav

Approved By: Satish Kumar

Document Part No: 2921 02 224 A1736

Page: 658 of 1203

Copyright ©

TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without the consent of author.

Trouble Shooting:-

Step Checks

IF YES

IF NO

1.

Is Starter Relay Contacts Stuck Open?

Replace the Relay

Go to Step 2

2. Is there wiring harness electrical continuity between ECU

pin 122&Starter Relay Contact pin

X

Go to Step 3

Establish continuity

by rectifying

harness

connections as per

the Circuit

schematic

3. Are there any pins damaged at EMS ecu Connector

Replace the

connector or wiring

harness

Go to step 4

4

Are there any pins backed out from the EMS ecu Connector Rectify/Replace

Connectors

Go to Step 5

5

Is Battery Healthy?

Go to Step 6

Check Battery

voltage

6

Is DTC P0615-13 Present?

Follow its

rectification

procedure and

rectify this fault

Go to Step 7

7

Check whether the Starter is stalled or Crank Shaft is

jammed

Rectify/replace the

components

Go to step 8

8

Fault Still Persists?

Replace Starter

relay and then if

Fault still persists

then Replace EMS

ecu

Follow the steps

again for

reconfirmation

DTC’s confirmation:-

After rectification, ensure the following points by referring engine parameters using TML diagnostic tool before

handing over to customer.

1. Confirm whether the start button is working fine, proper ignition ON/OFF and cranking.