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Nexon Gasoline – EMS ECU Bosch

DTC Troubleshooting Manual

Version: 0.1

Date: 26-08-2017

Prepared By: Sunu S Babu/Yogesh Jadhav

Checked By: Yeshwant Jadhav

Approved By: Satish Kumar

Document Part No: 2921 02 224 A1736

Page: 665 of 1203

Copyright ©

TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without the consent of author.

P0531-21: A/C Refrigerant Pressure Sensor “A” Circuit Range/Performance - Signal Stuck Low

Overview:

ISO Code

P0531-21

Customer Symptom

Wrong indication of AC pressure

Fault Effects (On Vehicle)

AC Pressure parameter value will be faulty, AC will not

Function. Wrong indication of AC pressure

Lamp Status (If Any)

CE lamp ON after 3 drive cycles

Fault Detection Condition

This fault gets logged if the AC Pressure Signal pin of EMS

ECU is short Circuited to ground.

Normal Operating Condition

Healthy Wiring Harness connections between EMS ECU and

AC Pressure Sensor.

Probable Trouble Area

Wiring Harness connections, Faulty Sensor

Healing Condition

Check Engine Lamp off after 1 driving cycle of fault

rectification

Fault Permanent Deletion

1. Clear DTC Command form Scan tool

2. Stack Over Flow.

3. 40 warm up cycles.

4.ECU flashing

5. ECU power fail

Component Details:

AC pressure Sensor consists of a silicon chip mounted inside a reference chamber. On one side of the chip is the

reference chamber and on the other side is the pressure to be measured. The electrical resistance of the chip varies

with the variation of pressure. This change in resistance alters the voltage signal.

Preliminary Checks:

1) Loose/ Damaged Connections between Sensor and EMS ECU.

2) Check for back out of pins at both Sensor connector and ECU connector.

3) Check for damage of pins at both Sensor connector and ECU connector.

4) Check the continuity from Sensor connector pins to the ECU pins.