NEXON EV MAX SERVICE MANUAL - DTC

NEXON EV MAX - DTC	1
Diagnostic Trouble Shooting Codes& ECU Replacement Docs of HVECU’S	4
INTRODUCTION	3
TABLE OF CONTENT	5
3IN1 UNIT DTC DOCS	6
Document History	7
Change History	8
Terminologies	9
Contents	10
P197913:- AC slow charge interlock signal detection circuit fault	12
P197E13:- AC compressor interlock signal detection circuit fault	19
P197A13:- DC fast charging interlock signal detection circuit fault	26
P19BB13:- PTC interlock signal detection circuit fault	33
P197C13:- Battery interlock signal detection circuit fault	40
P197D13:- MCU interlock signal detection circuit fault	40
P197F73:- Switch signal detection circuit fault	54
P198F17:- 12V supply overvoltage fault	61
P198F16:- 12V supply under voltage fault	67
UF13687:- Communication loss between DCDC and VCU	73
P197719:- DCDC input software over current	79
P197717:- DCDC input software overvoltage	86
P199F16:- DCDC input under voltage	93
P197101:- DCDC input voltage detection circuit fault	100
P19A017:- DCDC output overvoltage	107
P19A106:- DCDC output under voltage	114
P19A229:- DCDC output voltage detection circuit fault	121
P19A111:- DCDC output short circuit fault	128
P199E48:- DCDC Over Temperature deration	135
P199E98:- DCDC over Temperature shutdown	141
P19B996:- DCDC internal fault	147
U313487:-External CAN Bus off	153
P19D207:-DCDC output over current fault	159
P19D208:-DCDC Low Temperature Shutdown	166
P19D209:-DCDC CRC Failure	172
UF14987:- Communication loss between OBC and VCU	178
P19D017:- OBC AC side overvoltage fault	184
P19D016:- OBC AC side under voltage fault	191
P19D019:- OBC AC side over current fault	198
P19D123:- OBC battery side hardware over voltage fault	205
P19D117:- OBC Battery side overvoltage fault	212
P19D116:- OBC Battery side under voltage fault	219
P19D129:- OBC battery side hardware over current fault	226
P19D119:- OBC battery side over current fault	232
P19D24B:- OBC Over temperature deration	238
P19D298:- OBC over temperature shutdown	244
P19D200:- OBC Internal fault	250
P19D201:- CP Frequency out of Range	256
P19D202:- CP Duty out of Range	262
P19D203:- OBC can't turn off +12V Power supply	268
P19D204:- OBC CRC Failure	274
P19D205:- OBC Low Temp Shutdown	286
P19D206:- OBC CP Volt Out of Range	286
CAN Architecture	292
E - DRIVE DTC DOCS	294
P308D - 01:- Power Module IGBT Fault - General Electrical Failure	299
Document History	295
Change History	295
Terminologies	296
Contents	297
P308E – 01:- Power Module Discharge Error - General Electrical Failure	304
P308F – 19:- Drive Motor Hardware - circuit current above threshold	309
P3090 – 00 :- PWM Motor Control Module Erratic Behaviour	314
P3091 – 09 :- Drive Motor Resolver (Position Sensor) - Component Failures	319
P3092 – 00 :- Drive Motor Over speed - no sub type information	324
P3094 – 09 :- Drive Motor Inverter Temperature sensor - Component Failures	329
P3095 - 4B :- Inverter module - over temperature	334
P3096 – 09 :- Drive Motor Temperature sensor - Component Failures	344
P3097 - 4B :- Drive Motor - over temperature	344
P3098 – 09 :- Drive motor A Phase current sensor - Component Failures	349
P3098 – 09 :- Drive motor A Phase current sensor - Component Failures ......... Error!Bookmark not defined	297
P3099 – 09 :- Drive Motor C phase Current sensor - Component Failures	354
P309A – 16 :- MCU 15V Internal Control Supply - circuit voltage below threshold	359
P309A – 17 :- MCU 15V Internal Control Supply - circuit voltage above threshold	364
P309B – 16 :- MCU 5V Internal Control Supply - circuit voltage below threshold	369
P309B – 17 :- MCU 5V Internal Control Supply - circuit voltage above threshold	374
P309C – 00 :- Motor Torque error - no sub type information	379
P309D – 17 :- HV DC Bus - circuit voltage above threshold	384
P309D – 16 :- HV DC Bus - circuit voltage below threshold	388
P309E – 16 :- MCU 12V Control Supply - circuit voltage below threshold	394
P309E – 17 :- MCU 12V Control Supply - circuit voltage above threshold	399
U1320 – 87 :- Lost Communication With Vehicle Control Unit (VCU) - missingmessage	404
U0028 – 88 :- Vehicle Communication Bus "A" - bus off	409
P309F – 41 :- Error in checksum Calculation in-between MCU and VCU - generalchecksum failure	414
CAN Architecture	419
BMS DTC DOCS	421
Document History	422
Change History	423
Contents	424
IMPORTANT INFORMATION	428
PURPOSE OF DOCUMENT	429
P1201-17:- BMS cell voltage high first level alarm - circuit voltage above threshold	429
P1202-17:- BMS cell voltage high second level alarm - circuit voltage abovethreshold	430
P1203 - 17:-BMS cell voltage high third level alarm - circuit voltage abovethreshold	431
P1204 - 16:- BMS cell voltage low first level alarm - circuit voltage below threshold	432
P1205 - 16:- BMS cell voltage low second level alarm - circuit voltage belowthreshold	433
P1206 - 16:- BMS cell voltage low third level alarm - circuit voltage belowthreshold	434
P1208 - 1C:- BMS voltage difference Dynamic First level alarm - circuit voltage outof range	435
P120A - 17:- BMS total voltage high first level alarm - circuit voltage abovethreshold	436
P120B - 17:- BMS total voltage high second level alarm - circuit voltage abovethreshold	437
P120C - 17:- BMS total voltage high third level alarm - circuit voltage abovethreshold	438
P120F -16:- BMS total voltage low third level alarm - circuit voltage belowthreshold	439
P1210 - 21:- BMS SOC low first level alarm - signal amplitude < minimum	440
P1214 - 98:- BMS battery charging temperature high first level alarm - componentor system over temperature	441
P1216 - 98:- BMS battery charging temperature high third level alarm - componentor system over temperature	442
P1217 - 98:- BMS battery discharging temperature high first level alarm -component or system over temperature	443
P121B - 98:- BMS battery discharging temperature high third level alarm -component or system over temperature	444
P121C - 21:- BMS battery charging temperature low third level alarm - signalamplitude < minimum	445
P121D - 21:- BMS battery discharging temperature low first level alarm - signalamplitude < minimum	446
P121F - 21:- BMS battery discharging temperature low third level alarm - signalamplitude < minimum	447
P1220 - 22:- BMS temperature difference high first level alarm - signal amplitude >maximum	448
P1223 - 19:- BMS discharging current overload first level alarm - circuit currentabove threshold	449
P1224 - 19:- BMS discharging current overload second level alarm - circuitcurrent above threshold	450
P1225 - 19:- BMS discharging current overload third level alarm - circuit currentabove threshold	451
P1226 - 19:- BMS feedback current overload first level alarm - circuit currentabove threshold	452
P1227 - 19:- BMS feedback current overload second level alarm - circuit currentabove threshold	453
P1228 - 19:- BMS feedback current overload third level alarm - circuit currentabove threshold	454
P1229 - 1A:- BMS insulation fault first level alarm - circuit resistance belowthreshold	455
P122A - 1A:- BMS insulation fault second level alarm - circuit resistance belowthreshold	456
P1231 - 1A:- BMS insulation fault third level alarm - circuit resistance belowthreshold	457
P1232 - 27:- BMS SOC jump fault - signal rate of change above threshold	458
P1233 - 17:- BMS power supply high fault - circuit voltage above threshold	459
P1234 - 16:- BMS power supply low fault - circuit voltage below threshold	460
P1235 - 13:- BMS_NegMainRlyConglut - circuit open	461
P1236 - 13:- BMS_PosMainRlyConglut - circuit open	462
P1237 - 13:- BMS_HVILAlarm charging second level alarm	463
P1238 - 16:- BMS_PrechargeFaultAlarm third level alarm - circuit voltage belowthreshold	464
U1301 - 87:- BMS lost communication with VCU third level alarm - missingmessage	465
U1302 - 87:- BMS Daisy Chain communication fault discharging first level alarm	466
U132D - 87:- BMS Daisy Chain communication fault charging third level fault	467
P306A - 13 :- BMS_HVILAlarm discharging first level alarm	468
P306B - 1C :- BMS cell voltage sampling fault discharging first level fault	469
P306C - 1C :- BMS cell voltage sampling fault charging second level fault	470
P306D - 87 :- BMS current sensor discharging second level fault	471
P306E - 87 :- BMS current sensor charging second level fault	472
P306F - 86 :- BMS temperature sensor discharging first level fault	473
P3069 - 1C :- BMS voltage difference Static First level alarm	474
P3070 - 86 :- BMS temperature sensor charging second level fault	475
P3071 - 73 :- BMS_Precharging HW third level fault	476
P3072 - 73 :- BMS_NegMainRly HW third level fault	477
P3073 - 73 :- BMS_PosMainRly HW third level fault	478
P3074 - 56:- BMS_Current sensor offline discharge second level fault	479
P3075 - 56 :- BMS_Current sensor offline charging third level fault	480
P3079 - 1C :- BMS cell voltage sampling fault discharging second level fault	481
P307A - 1C :- BMS cell voltage sampling fault discharging third level fault	482
P307B - 1C :- BMS cell voltage sampling fault charging third level fault	483
U132E - 87:- BMS Daisy Chain communication fault discharging second levelalarm	484
U132F - 87:- BMS Daisy Chain communication fault third level alarm	485
U1330 - 87:- BMS Daisy Chain communication fault charging second level fault	486
P307C - 87 :- BMS current sensor discharging third level fault	487
P307D - 87 :- BMS current sensor charging third level fault	488
P307E - 86 :- BMS temperature sensor charging third level fault	489
P307F - 56 :- BMS_Current sensor offline discharge third level fault	490
P3080 - 56 :- BMS_Current sensor offline charging second level fault	491
P30A1 - 19 :- BMS charging current overload first level alarm- circuit currentabove threshold	492
P30A2 - 19 :- BMS charging current overload second level alarm - circuit currentabove threshold	493
P30A3 - 19 :- BMS charging current overload third level alarm - circuit currentabove threshold	494
P30A4 - 98 :- BMS PCB high temperature	495
P30A5 - 47 :- BMS Hardware Chip fault	496
P30A6 - 44 :- BMS Internal meomory read/write fail	497
P30A7 - 44 :- BMS External meomory read/write fail	498
P30A8 - 08 :- BMS High Voltage Sensor failure	499
P30A9 - 21 :- BMS SoH Low fault	500
P30B9 - 13 :- BMS HW Crash Line is Open - Circuit Open	501
P30BA - 68 :- BMS HW Condition meets the Crash - Event Information	502
APPENDIX-A: COMPONENT DETAILS AND INFORMATION	503
APPENDIX-B: MSD DISCONNECTION PROCEDURE	504
Additional Instructions	505
APPENDIX-C: TOOL CONNECTION AND COMMUNICATION	505
VCU DTC DOCS	506
Document History	507
Change History	508
Terminologies	509
Contents	510
U1006 - 04: - Control Module Internal - System Internal Failures	516
U1006 - 47: - Control Module Internal - watchdog / safety Microcontroller failure	520
U0028 - 13: - Vehicle Communication Bus A - circuit open	524
U0028 - 88: - Vehicle Communication Bus A - bus off	528
U0037 - 13: - Vehicle Communication Bus B - circuit open	532
U0037 - 88: - Vehicle Communication Bus B - bus off	536
U0046 - 13: - Vehicle Communication Bus C - circuit open	541
U0046 - 88: - Vehicle Communication Bus C - bus off	544
P3045 - 44: - Read diagnosis for non-volatile memory (EEPROM) - data memory failure	547
P3046 - 44: - Write diagnosis for non-volatile memory (EEPROM) - data memory failure	551
P3003 -14: - Accelerator Pedal Sensor 1- circuit short to ground or open circuit	555
P3003 -12: - Accelerator Pedal Sensor 1 - circuit short to battery	560
P3003 - 29: - Accelerator Pedal Sensor 1 - signal invalid	566
P3004 – 8F: - Accelerator Pedal Sensor 1 and Sensor 2 values inconsistent - erratic	570
P3006-14: - Accelerator Pedal Sensor 2 - circuit short to ground or open circuit	574
P3006-12: - Accelerator Pedal Sensor 2 - circuit short to battery	560
P3006- 29: - Accelerator Pedal Sensor 2 - signal invalid	566
P3008 -11: - Power Distribution Unit Positive Busbar Thermistor - circuit short to ground	590
P3008 -15: - Power Distribution Unit Positive Busbar Thermistor - circuit short to battery or open	596
P3008 - 4B: - Power Distribution Unit Positive Busbar Thermistor - over temperature	601
P3008 - 29: - Power Distribution Unit Positive Busbar Thermistor - signal invalid	606
P3009 - 11: - Power Distribution Unit Negative Busbar Thermistor - circuit short to ground	610
P3009 -15: - Power Distribution Unit Negative Busbar Thermistor - circuit short to battery or open	615
P3009- 4B: - Power Distribution Unit Negative Busbar Thermistor - over temperature	620
P3009- 29: - Power Distribution Unit Negative Busbar Thermistor - signal invalid	624
P3016 - 85: - DC Charging Inlet temperature sensor 1 - signal above allowable range	628
P3016 - 84: - DC Charging Inlet temperature sensor 1 - signal below allowable range	632
P3016 - 86: - DC Charging Inlet temperature sensor 1 - signal invalid	637
P3017 - 85: - DC Charging Inlet temperature sensor 2 - signal above allowable range	638
P3017 - 84: - DC Charging Inlet temperature sensor 2 - signal below allowable range	643
P3017 - 86: - DC Charging Inlet temperature sensor 2 - signal invalid	648
P3026 - 13: - Battery cooling chiller solenoid valve activation line - circuit open	649
P3026 - 12: - Battery cooling chiller solenoid valve activation line - circuit short to battery	653
P3026 - 11: - Battery cooling chiller solenoid valve activation line - circuit short to ground	657
P3028 - 13: - Cabin cooling Evaporator solenoid valve activation line - circuit open	661
P3028 - 12: - Cabin cooling Evaporator solenoid valve activation line - circuit short to battery	665
P3028 - 11: - Cabin cooling Evaporator solenoid valve activation line - circuit short to ground	668
P302B-13: - DC Charging Contactor Negative Coil Low Side activation line - circuit open	671
P302B- 12: - DC Charging Contactor Negative Coil Low Side activation line - circuit short to battery	676
P302B- 11: - DC Charging Contactor Negative Coil Low Side activation line - circuit short to ground	681
P302C-13: - DC Charging Contactor Positive Coil Low Side activation line - circuit open	686
P302C- 12: - DC Charging Contactor Positive Coil Low Side activation line - circuit short to battery	691
P302C- 11: - DC Charging Contactor Positive Coil Low Side activation line - circuit short to ground	696
P302D - 94: - HV Battery Cooling Pump dry run detected - unexpected operation	701
P302D - 19: - HV Battery Cooling Pump - circuit current above threshold	707
P302D – 98: HV Battery Cooling Pump - component or system over temperature	713
P302D - 07: - HV Battery Cooling Pump - Mechanical Failures	719
P302D - 04: - HV Battery Cooling Pump - System Internal Failures	724
P302D – 86: - HV Battery Cooling Pump - signal invalid	729
P302D – 13: - HV Battery Cooling Pump - circuit open	734
P302D – 12: - HV Battery Cooling Pump - circuit short to battery	739
P302D – 11: - HV Battery Cooling Pump - circuit short to ground	744
P302E - 13: - HV Battery Keep alive relay activation line - circuit open	749
P302E - 12: - HV Battery Keep alive relay activation line - circuit short to battery	754
P302E - 11: - HV Battery Keep alive relay activation line - circuit short to ground	759
P302F - 13: - PTC Contactor Low Side activation line - circuit open	763
P302F - 12: - PTC Contactor Low Side activation line - circuit short to battery	768
P302F - 11: - PTC Contactor Low Side activation line - circuit short to ground	773
P3030 - 13: - E-Drive Contactor Low Side activation line - circuit open	778
P3030 - 12: - E-Drive Contactor Low Side activation line - circuit short to battery	783
P3030 - 11: - E-Drive Contactor Low Side activation line - circuit short to ground	788
P3031 - 13: - Traction cooling fast fan relay activation line - circuit open	793
P3031 - 12: - Traction cooling fast fan relay activation line - circuit short to battery	797
P3031 - 11: - Traction cooling fast fan relay activation line - circuit short to ground	800
P3032 - 13: - Traction cooling slow fan relay activation line - circuit open	803
P3032 - 12: - Traction cooling slow fan relay activation line - circuit short to battery	806
P3032 - 11: - Traction cooling slow fan relay activation line - circuit short to ground	809
P3033 - 94: - Traction Cooling Pump dry run detected - unexpected operation	812
P3033 - 19: - Traction Cooling Pump - circuit current above threshold	818
P3033 - 98: - Traction Cooling Pump - component or system over temperature	824
P3033 - 07: - Traction Cooling Pump - Mechanical Failures	830
P3033 - 04: - Traction Cooling Pump - System Internal Failures	836
P3033 – 86: - Traction Cooling Pump - signal invalid	841
P3033 – 13: - Traction Cooling Pump - circuit open	846
P3033 – 12: - Traction Cooling Pump - circuit short to battery	851
P3033 – 11: - Traction Cooling Pump - circuit short to ground	856
P3034 – 13: - E-Drive ignition activation line - circuit open	861
P3034 – 12: - E-Drive ignition activation line - circuit short to battery	865
P3034 – 11: - E-Drive ignition activation line - circuit short to ground	869
P3036 - 13: - Power Train Main Relay activation line - circuit open	873
P3036 - 12: - Power Train Main Relay activation line - circuit short to battery	877
P3036 - 11: - Power Train Main Relay activation line - circuit short to ground	881
P3037 - 13: - E-Drive power supply relay activation line - circuit open	885
P3037 - 12: - E-Drive power supply relay activation line - circuit short to battery	889
P3037 - 11: - E-Drive power supply relay activation line - circuit short to ground	893
P3038 - 13: - HV Battery key on activation line - circuit open	897
P3038 - 12: - HV Battery key on activation line - circuit short to battery	902
P3038 – 11: - HV Battery key on activation line - circuit short to ground	906
P3047 - 09: - MCU contactor weld - Component Failures	911
P304A - 09: - HV Supply not available at E compressor- Component Failures	917
P304B - 09: - HV fuse of MCU -Component Failures	921
P2322 - 00: - VCU CAN Internal Error - no sub type information	925
P2401 - 05: - VCU Internal Error - System Programming Failures	928
P2402 - 05: - VCU Internal Error - System Programming Failures	931
P2403 - 00: - VCU Internal Error - no sub type information	934
P2403 - 92: - VCU Internal Error - performance or incorrect operation	937
P2405 - 71: - VCU Internal Error - actuator stuck	941
P2406 - 82: - VCU Internal Error - alive / sequence counter incorrect / not updated	944
P2407 - 05: - VCU Internal Error - System Programming Failures	947
P0606 - 49: - VCU Internal Error - internal electronic failure	950
P0606 - 81: - VCU Internal Error - invalid serial data received	953
P0606 - 17: - VCU Internal Error - circuit voltage above threshold	956
P301E - 13: - Vehicle HVIL Sense PWM - circuit open	959
P301F - 13: - PDU HVIL Sense PWM - circuit open	978
P3068 - 04: - CCS DC Fast Charging – Positive or Negative (one) contactor welded	990
P3051 - 19: - DC Fast Charging CCS PLC Chip - circuit current above threshold	996
P3051 - 04: - DC Fast Charging CCS PLC Chip - System Internal Failures	998
P3052 - 18: - PLC Chip-EVSE minimum current is above EV current demand - circuit current belowthreshold	1002
P3056 - 19: - PLC Chip-EVSE parameter above vehicle demand - circuit current above threshold	1004
P3056 - 17: - PLC Chip-EVSE parameter above vehicle demand - circuit voltage above threshold	1006
P3057 - 92: -Power line communication chip deactivation is failed after charge session - erratic	1008
P3059 - 04: - CCS PLC chip supply Signal range check - System Internal Failures	1011
P305A - 04: - CCS PLC chip temperature range maximum - System Internal Failures	1014
P305B - 38: - CCS DC Fast Charging –CP signal Frequency - Signal Frequency Incorrect	1017
P305C - 73: - CCS DC Fast Charging - S2 switch - actuator stuck closed	1021
P305C - 72: - CCS DC Fast Charging - S2 switch - actuator stuck open	1024
P305D - 29: - Charging- Gun Lock Pin Moved Beyond Closed Position - signal invalid	1028
P305E - 73: - Charging- Gun Lock Pin - actuator stuck closed	1032
P305E - 72: - Charging- Gun Lock Pin - actuator stuck open	1036
P305F - 68: - CCS DC Fast Charging- Unplugging of charging equipment required - event information	1040
P3060 - 68: - CCS DC Fast Charging- Removal of charge plug detected despite confirmed interlocking -event information	1044
P3061 - 86: - CCS DC Fast Charging- Charge Plug Inlet temperature too High - signal invalid	1048
P3018 – 85: - Charging- Vehicle Inlet PP Signal - signal above allowable range	1052
P3018 – 84: - Charging- Vehicle Inlet PP Signal - signal below allowable range	1055
P3018 – 86: - Charging- Vehicle Inlet PP Signal - signal invalid	1058
P3018 – 29: - Charging- Vehicle Inlet PP Signal - signal invalid	1061
P3018 – 64: - Charging- Vehicle Inlet PP Signal - signal plausibility failure	1064
P3019 – 85: - Charging- Vehicle inlet CP signal frequency - signal above allowable range	1067
P3019 – 84: - Charging- Vehicle inlet CP signal frequency - signal below allowable range	1070
P3019 – 86: - Charging- Vehicle inlet CP signal frequency - signal invalid	1073
P304F - 12: - Charging Gun lock/unlock activation circuit - circuit short to battery	1076
P304F - 11: - Charging Gun lock/unlock activation circuit - circuit short to ground	1080
P304F - 92: - Charging Gun lock/unlock activation circuit - performance or incorrect operation	1084
P3050 – 86: - CP Signal Voltage - signal invalid	1088
P3062 - 13: - Interlock Charge plug - circuit open	1091
P3062 - 19: - Interlock Charge plug - circuit current above threshold	1095
P3062 - 85: - Interlock Charge plug - signal above allowable range	1099
P3062 - 84: - Interlock Charge plug - signal below allowable range	1103
P3062 - 12: - Interlock Charge plug - circuit short to battery	1107
P3062 - 11: - Interlock Charge plug - circuit short to ground	1110
P3062 - 92: - Interlock Charge plug - performance or incorrect operation	1113
P302A - 85: - DC Fast charging S2 switch feedback - signal above allowable range	1117
P302A - 84: - DC Fast charging S2 switch feedback - signal below allowable range	1121
P3063 - 13: - Reverse Lamp - circuit open	1125
P3063 - 12: - Reverse Lamp - circuit short to battery	1128
P3063 - 11: - Reverse Lamp - circuit short to ground	1131
P3064 - 11: - Sensor supply Module 1 - circuit short to ground	1134
P3064 - 18: - Sensor supply Module 1 - Undervoltage	1156
P3064 - 17: - Sensor supply Module 1 - Overvoltage	1146
P3065 - 11: - Sensor supply Module 2 - circuit short to ground	1152
P3065 - 18: - Sensor supply Module 2 - Undervoltage	1156
P3065 - 17: - Sensor supply Module 2 - Overvoltage	1160
P3066 - 11: - Sensor supply Module 3 - circuit short to ground	1164
P3066 - 18: - Sensor supply Module 3 - Undervoltage	1168
P3066 - 17: - Sensor supply Module 3 - Overvoltage	1172
P0562 - 16: - Battery voltage at VECU - Circuit voltage below threshold	1176
P0563 - 17: - Battery voltage at VECU - Circuit voltage above threshold	1179
U1329 - 08: - Lost Communication with DCDC converter module - Bus Signal / Message Failures	1182
U132A - 08: - Lost Communication with On-Board Charger (OBC) module - Bus Signal / MessageFailures	1189
U0140 - 08: - Lost Communication with Body Control Module (BCM) - Bus Signal / Message Failures	1195
U0121 - 08: - Lost Communication with ABS module - Bus Signal / Message Failures	1199
U0164 - 08: - Lost Communication with Heating Ventilation and Air-Conditioning (HVAC) module - BusSignal / Message Failures	1205
U132C - 08: - Lost Communication with Gear Selector Switch (GSS) module - Bus Signal / MessageFailures	1209
U1322 - 08: - Lost Communication with Battery Management System (BMS) module - Bus Signal /Message Failures	1214
U132B - 08: - Lost Communication with compressor module - Bus Signal / Message Failures	1219
U1321 - 08: - Lost Communication with Motor control Unit (MCU) module - Bus Signal / MessageFailures	1224
U0151 - 08: - Lost Communication with Supplementary Restraint System (SRS) module - Bus Signal /Message Failures	1231
P3041 - 68: - VECU received BMS derate flag CAN Signal from BMS – event information	1235
P3089 - 68: - VECU EEPROM write successful for Crash Detection - event information	1237
P3086 - 68: - Difference in High voltage between PDU and HV battery - event information	1239
P308A - 68: - Low mismatch in requested torque from VECU and E-drive feedback Torque - eventinformation	1245
P308B - 68: - High Mismatch in requested torque from VECU and E-drive feedback Torque - eventinformation	1247
P308C - 1A: - Isolation resistance value received from BMS over CAN-circuit resistance belowthreshold	1249
P3084 - 68: - High Voltage battery Level 3 Fault CAN signal received by VECU - event information	1251
P3085 - 68: - E-drive MCU Level 3 Fault CAN signal received by VECU - event information	1254
VCU REPLACEMENT PROCEDURE	1256
Revision History	1257
TABLE OF CONTENTS	1258
1 Introduction	1259
1.1.1 Document Purpose	1259
1.1.2 Document Scope	1259
1.2 Terminologies	1260
1.3 Reference Documents	1261
2 VCU Replacement Procedure	1262
2.1 Pre-checks/tasks	1262
2.2 VCU Replacement Process	1263
3 VCU Figures	1265
Diagnostic Trouble Shooting Codes& ECU Replacement Docs of LVECU’S	1272
TABLE OF CONTENT	1273
BCM DTC Troubleshooting Data	1275
Contents	1279
Change History	1276
IVN DTCs	1293
CAN Bus Architecture for TIAGO	1293
CAN Wiring Harness Diagram for TIAGO	1294
Abbreviation	1295
Preliminary Check	1296
U0028 – 13 :- Vehicle Communication Bus A-open circuit	1297
U0028 – 88 :- Vehicle Communication Bus A-Bus off	1299
U0037 – 13 :- Vehicle Communication Bus B – open circuit	1301
U0037 – 88 :- Vehicle Communication Bus B – Bus off	1303
U0100 – 08 :- Lost communication with ECM- Message Timeout Failure	1305
U0151 – 08 :- Lost communication with Restraints Control Module (SRS) - Message Timeout Failure	1306
U0155 – 08 :- Lost communication with instrument Panel Cluster- IPC Message Time Out Failure	1311
U0101 – 08 :- Lost communication with Transmission Control Module- TCM Message Time Out Failure	1312
U0167 – 08 :- Lost communication with vehicle Immobilizer Control Module- VICM Message Time Out Failure	1313
U1315 – 08 :- Lost Communication With PEPS - Bus Signal / Message Failures	1314
U130E – 08 :- Lost Communication With Rain Light Sensor (RLS) - Bus Signal / Message Failure	1317
U1302 – 88 :- LIN Bus A - bus off	1320
U1303 – 88 :- LIN Bus B - bus off	1323
U0401 – 81 :- Invalid Data Received From ECM	1326
U0402 – 81 :- Invalid Data Received From TCM – Invalid Serial Data Received	1327
U0423 – 81 :- Invalid Data Received From IPC	1330
U0424 – 81 :- Invalid Data Received From HVAC – Invalid Serial Data Received	1333
U0426 – 81 :- Invalid Data Received From VICM	1336
Generic DTCs	1339
U3000 – 08 :- Control Module - Bus Signal / Message Failure	1339
U1006 – 42 :- Control Module Internal – general memory failure	1340
P0604 – 00 :- Internal Control Module Random Access Memory (RAM) Error	1342
P0605 – 00 :- Internal Control Module Read Only Memory (ROM) Error	1344
U1008 – 16 :- Control Module Input Power 1 - circuit voltage below threshold	1346
U1008 – 17 :- Control Module Input Power 1 – circuit voltage above threshold	1350
U1009 – 16 :- Control Module Input Power 2 – circuit voltage below threshold	1354
U1009 – 17 :- Control Module Input Power 2 – circuit voltage above threshold	1358
U100A – 16 :- Control Module Input Power 3 – circuit voltage below threshold	1362
U100A – 17 :- Control Module Input Power 3 – circuit voltage above threshold	1366
U1016 – 12: Control Module Output Power 1 – circuit short to battery	1370
U1016 – 14 : Control Module Output Power 1 – circuit short to ground or open	1374
U1017 – 15: Control Module Output Power 2 – circuit short to battery or open	1378
U1017 – 11 : Control Module Output Power 2 – circuit short to ground	1382
U1617 – 81 :- Invalid Data Received From PEPS – invalid serial data received	1386
U1617 – 82 :- Invalid Data Received From PEPS – alive / sequence counter incorrect / not updated	1389
U1617 – 83 :- Invalid Data Received From PEPS – value of signal protection calculation incorrect	1392
U1019 – 62 :- Passive Start Powermode - signal compare failure	1395
U1612 – 56 :- Head Unit Pairing Detection - Invalid / incompatible configuration	1396
U1612 – 62 :- Head Unit Pairing Detection - signal compare failure	1395
Exterior Light DTCs	1402
B2236 – 12 :- Position Lamp Switch – Circuit Short to Battery	1402
B2236 – 11 :- Position Lamp Switch – Circuit short to Ground	1406
C0040 – 11 :- Brake Pedal Switch – Circuit short to Ground	1410
C0040 – 12 : Brake Pedal Switch – Circuit short to Battery	1414
B221A – 12 : Headlamp On Signal – circuit short to battery	1417
B221A – 11: Headlamp On Signal – Short to Ground	1421
B225A – 14: Front Fog Lamp Relay – Short to Ground or Open	1425
B225A – 12: Front Fog Lamp Relay – Short to Battery	1426
B222C – 11: Low Beam Relay – Short to Ground	1430
B222C – 12: Low Beam Relay – Short to Battery	1434
B2204 – 11: Combined High Beam Circuit – Short to Ground	1438
B2204 – 15: Combined High Beam – Short to Battery or Open Circuit	1442
B2224 – 11: Left Position Lamps – Short to Ground	1446
B2224 – 15: Left Position Lamps – Short to Battery or Open Circuit	1450
B2247– 11: Right Position Lamps– Short to Ground	1454
B2247– 15: Right Position Lamps – Short to Battery or Open Circuit	1458
B221F – 11: Left Front Fog Lamp – Circuit Short to Ground	1462
B221F – 15: Left Front Fog Lamp Circuit – Short to Battery or Open Circuit	1466
B2242 – 11: Right Front Fog Lamp Circuit – Short to Ground	1470
B2242 – 15: Right Front Fog Lamp Circuit – Short to Battery or Open Circuit	1474
B2225 – 11: Left Rear Fog Lamp – Circuit Short to Ground	1478
B2225 – 15: Left Rear Fog Lamp Circuit – Short to Battery or Open Circuit	1482
B2248 – 11: Right Rear Fog Lamp Circuit – Short to Ground	1486
B2248 – 15: Right Rear Fog Lamp Circuit – Short to Battery or Open Circuit	1490
B2227 – 11: Left Stop Lamp Circuit – Short to Ground	1494
B2227 – 15: Left stop Lamp Circuit – Short to Battery or Open Circuit	1498
B224A – 11: Right Stop Lamp Circuit – Short to Gr	1502
B224A – 15: Right stop Lamp Circuit – Short to Battery or Open Circuit	1506
B2229 – 11: Left Turn Indicator – Short to Ground	1510
B2229 – 15: Left Turn Indicator – Short to Battery or Open Circuit	1514
B224C – 11: Right Turn Indicator – Short to Ground	1518
B224C – 15: Right Turn Indicator – Short to Battery or Open Circuit	1522
B2269 – 11: Rear Left Turn Indicator LEDs – Short to Ground	1526
B2269 – 15: Rear Left Turn Indicator LEDs – Short to Battery or Open Circuit	1530
B2268 – 11: Rear Right Turn Indicator LEDs – Short to Ground	1534
B2268 – 15: Rear Right Turn Indicator LEDs – Short to Battery or Open Circuit	1538
B2260 – 11: Left Daylight Running Lamp – Short to Ground	1542
B2260 – 15: Left Daylight Running Lamp – Short to Battery or Open Circuit	1546
B2261 – 11: Right Daylight Running Lamp – Short to Ground	1550
B2261 – 15: Right Daylight Running Lamp – Short to Battery or Open Circuit	1554
B2229 – 1D: Left Turn Indicator – Circuit Current out of range	1558
B224C – 1D: Right Turn Indicator – Circuit Current out of range	1562
B225B – 09: Master Light Switch Failure – Component Failures	1566
B225C – 09: Combination Switch Failures (Lights) – Component Failures ...........................................................	1569
B225D – 09: Combination Switch Failures (Wipers) – Component Failures	1573
B222E - 11: Main Beam Switch - Circuit Short to Ground	1574
B222E - 12: Main Beam Switch - Circuit short to Battery	1577
B2503 – 11: Reverse Gear Selection Switch - Circuit short to Ground or Open Circuit	1580
B2503 – 12: Reverse Gear Selection Switch - Circuit short to Battery	1584
B220A – 23: Front Fog Lamp Control Switch – Signal Stuck Low	1587
B220A – 11: Front Fog Lamp Control Switch – Short to Ground	1591
B220A – 12: Front Fog Lamp Control Switch – Short to Battery	1595
B2252 – 62: Turn Indicator Switch – signal compare failure	1599
B222D - 11: Low Beam Switch - Circuit Short to Ground	1605
B222D - 12: Low Beam Switch - Circuit short to Battery	1608
B2253 – 11: Turn Left Indicator Switch Circuit – circuit short to ground	1611
B2253 – 12: Turn Left Indicator Switch Circuit – circuit short to battery	1615
B2254 – 11: Turn Right Indicator Switch Circuit – circuit short to ground	1619
B2254 – 12: Turn Right Indicator Switch Circuit – circuit short to battery	1623
B2216 – 11: Hazard Indicator Lamp – Short to Ground	1627
B2217 – 11: Hazard Switch – Short to Ground	1631
B2217 – 12: Hazard Switch – Short to Battery or Open Circuit	1635
B2217 – 23: Hazard Switch - signal stuck low	1639
B2239 – 23: Rear Fog Lamp Control Switch – Signal Stuck Low	1643
B2239 – 11: Rear Fog Lamp Control Switch – Short to Ground	1647
B2239 – 12: Rear Fog Lamp Control Switch – Short to Battery	1651
B2218 - 11: Headlamp Auto On Enable Switch - Circuit Short to Ground	1655
B2218 - 12: Headlamp Auto On Enable Switch - Circuit short to Battery	1658
Lock Control DTCs	1661
B1301 - 11: Driver Door Ajar Switch - Circuit Short to Ground	1661
B1301 - 12: Driver Door Ajar Switch - Circuit short to Battery	1664
B1308 - 11: Passenger Door Ajar Switch - Circuit Short to Ground	1667
B1308 - 12: Passenger Door Ajar Switch - Circuit short to Battery	1670
B1306 - 11: Left Rear Door Ajar Switch - Circuit Short to Ground	1673
B1306 - 12: Left Rear Door Ajar Switch - Circuit short to Battery	1676
B130D - 11: Right Rear Door Ajar Switch - Circuit Short to Ground	1679
B130D - 12: Right Rear Door Ajar Switch - Circuit short to Battery	1682
B1620 - 11: Other Doors Switch - Circuit Short to Ground	1685
B1620 - 12: Other Doors Switch - Circuit short to Battery	1688
B162C - 11: Tailgate State Switch - Circuit Short to Ground	1691
B162C - 12: Tailgate State Switch - Circuit short to Battery	1694
B1602 - 11: Cabin Global Closing Signal - Circuit Short to Ground	1697
B160F - 11: Driver Door Lock Signal - Circuit Short to Ground	1701
B160F - 12: Driver Door Lock Signal - Circuit short to Battery	1704
B1610 - 11: Driver Door Unlock Signal - Circuit Short to Ground	1707
B1610 - 12: Driver Door Unlock Signal - Circuit short to Battery	1710
B1630 - 62: Driver Door Lock/Unlock Signal - Signal Compare Failure	1713
B2501- 12: Horn Relay - Circuit short to Battery	1718
B1609 - 14: Door Lock Relay - Circuit Short to Ground or Open	1722
B1609 - 12: Door Lock Relay - Circuit Short to Battery	1726
B160A - 12: Door Second Stage UnLock/ Door UnLock control others Relay - Circuit Short to Battery	1730
B160B– 12: Door Unlock Control Driver Relay/Tailgate Unlock Control Relay– circuit short to battery	1734
B160B– 14: Door Unlock Control Driver Relay/Tailgate Unlock Control Relay– Short to Ground or Open	1738
B160E - 62: Mechanical Key Set/Reset Signal - Signal Compare Failure	1742
B1618 - 11: Infotainment Removal Signal - Circuit Short to Ground	1747
B1618 - 15: Infotainment Removal Signal - Circuit short to Battery or Open Circuit	1751
B1619 - 23: Internal Lock Switch - signal stuck low	1755
B161A - 23: Internal Unlock Switch - signal stuck low	1759
B161E - 23: Mechanical Key Reset Signal - signal stuck low	1763
B161F – 23: Mechanical Key Set Signal - signal stuck low	1767
B163F – 23: Tailgate Unlock Switch - signal stuck low	1771
Power Mode (OMM) DTCs	1775
U100F - 11: Ignition Power mode Input - Circuit Short to Ground	1775
U100F - 12: Ignition Power mode Input - Circuit Short to Battery	1779
U1000 - 11: Accessory Power mode Input - Circuit Short to Ground	1782
U1000 - 12: Accessory Power mode Input - Circuit Short to Battery	1786
U1010 - 11: Key In Signal - Circuit Short to Ground	1789
U1010 - 12: Key In Signal - Circuit Short to Battery	1793
U100E - 11: Crank Power mode Input - Circuit Short to Ground	1796
U100E - 12: Crank Power mode Input - Circuit Short to Battery	1796
U100E - 23: Crank Power mode Input – switch stuck low	1803
B1F00 – 11: Accessory Delay Signal – Circuit Short to Ground	1807
U1013 – 11: Wake-Up Signal – Circuit Short to Ground	1811
U1013 – 12: Wake-Up Signal – Circuit Short to Battery	1815
U1014 – 09: Ignition Switch Failure	1816
Interior Lamps DTCs	1817
B1F04 – 11: Front Courtesy Light – Circuit Short to Ground	1817
B1F06 – 11: Ignition Keyhole Illumination Signal – Circuit Short to Ground	1821
B1F09 – 11: Interior Lamp Deactivation Signal – Circuit Short to Ground	1825
B1F11 – 11: Ambient Door Pocket Lights – Circuit Short to Ground	1829
B1F11 – 15: Ambient Door Pocket Lights – circuit short to battery or open	1833
B1F12 – 11: Ambient Roof Lights – Circuit Short to Ground	1837
B1F12 – 15: Ambient Roof Lights – circuit short to battery or open	1841
B1F13 – 11: Ambient Spot Lights – Circuit Short to Ground	1845
B1F14 – 11: Ambient Roof Lights – Circuit Short to Ground	1849
B1F14 – 15: Ambient Foot well Lights – circuit short to battery or open	1853
B1F15 - 23: Ambient Light Switch - signal stuck low	1857
Mirror Fold or Unfold (ORVM) DTCs	1861
B2203 – 11: Combined External Mirror Folding Signal – Circuit Short to Ground	1861
B2232 – 23: Mirror Fold/Unfold Switch – Signal Stuck Low	1865
Rain Light Sensor (RLS)	1869
B2265 – 54 : Rain Sensor Calibration error	1869
B2264 – 17 : RLS Over Voltage error	1873
B2262 – 49 : Light Sensor Hardware Failure	1877
B2263 – 49 : Rain Sensor Hardware Failure	1881
Rear Defogger DTCs	1885
B221E - 11: Heated Rear Windscreen Relay - circuit short to ground	1885
B221E - 15: Heated Rear Windscreen Relay - circuit short to battery or open	1890
B2238- 11: Rear Defogger switch circuit short to GND/ Open	1895
B2238- 12: Rear Defogger switch circuit short to BATT	1898
B2238- 23: Rear Defogger switch circuit short to GND	1901
User Customization Settings (UCS) DTCs	1904
U1613 – 64 : System Customization Data - signal plausibility failure	1904
Wiper & Washer (WW) DTCs	1909
B220C - 11: Front Washer Switch - Circuit Short to Ground	1909
B220C - 12: Front Washer Switch - Circuit short to Battery	1913
B220C – 23: Front Washer Switch – Signal Stuck Low	1916
B223B - 11: Rear Washer Switch - Circuit Short to Ground	1920
B223B - 12: Rear Washer Switch - Circuit short to Battery	1924
B223B – 23: Rear Washer Switch – Signal Stuck Low	1927
B2212 - 11: Front Wiper Low Speed Switch - Circuit Short to Ground	1931
B2212 - 12: Front Wiper Low speed Switch - Circuit short to Battery	1935
B220E - 11: Front Wiper High Speed Switch - Circuit Short to Ground	1939
B220E - 12: Front Wiper High speed Switch - Circuit short to Battery	1943
B2211 - 11: Front Wiper Intermittent Switch - Circuit Short to Ground	1947
B2211 - 12: Front Wiper Intermittent Switch - Circuit short to Battery	1951
B223D - 11: Rear Wiper Mode Switch - Circuit Short to Ground	1955
B223D - 12: Rear Wiper Mode Switch - Circuit short to Battery or Open Circuit	1956
B2213 - 11: Front Wiper Park Position Signal - Circuit Short to Ground	1957
B2213 - 12: Front Wiper Park Position Signal - Circuit short to Battery	1961
B223E - 11: Rear Wiper Park Position Signal - Circuit Short to Ground	1965
B223E - 12: Rear Wiper Park Position Signal - Circuit short to Battery	1969
B2213 - 92: Front Wiper Park Position Signal - Performance or incorrect operation	1973
B2213 - 97: Front Wiper Park Position Signal - Component or system operation obstructed or blocked	1977
B223E - 92: Rear Wiper Park Position Signal – Performance or Incorrect Operation	1981
B223E - 97: Rear Wiper Park Position Signal - Component or system operation obstructed or blocked	1985
B220B- 11: Front Washer Pump Short to Ground	1989
B220B- 15: Front Washer Pump Short to Batt/ Open	1992
B223A- 11: Rear Washer Pump Short to GND	1995
B223A- 15: Rear Washer Pump Short to Batt/ Open	1998
B2258- 14: Wiper On/Off Relay Short to Ground/ Open	2001
B2258- 12: Wiper On/Off Relay Short to BATT	2004
B2256- 14: Wiper High/Low Relay Short to Ground/ Open	2007
B2256- 12: Wiper High/Low Relay Short to BATT	2010
B2240- 14: Rear Wiper Relay Short to Ground/ Open	2013
B2240- 12: Rear Wiper Relay Short to BATT	2016
B2215 – 14 : Front Wiper Variable Speed Switch GND/ Open	2019
B2215 – 1C : Front Wiper Variable Speed Switch voltage out of range	2022
U0100 – 87 : Lost Communication with ECM – Missing Message failure	2025
U0151 – 87 : Lost Communication with Restraints Control Module (SRS) – Missing Message Failure	2026
U0155 – 87 : Lost Communication with instrument Panel Cluster- IPC Missing Message Failure	2027
U0167 – 87 : Lost Communication with Vehicle Immobilizer Control Module- VICM Missing Message Failure	2028
B2267 – 09: Emergency HW Path Failure (Brake Lamps / Position Lamps / Low Beam output) – ComponentFailures	2029
Window Winding	2032
B1326 – 12: Express down output_Short_to_Battery	2032
B1326 – 11: Express down output_Short_to_Ground	2036
B1325 – 23: Express down_Switch – Signal Stuck Low	2040
B1324 – 09: Window winding switch implausible-Component Failure	2043
B130F – 09: Auto Up ECU Error	2046
B1311 – 96: Auto Up ECU Motor/Relay Error	2049
B1312 – 04: Auto Up ECU Sensing System Error	2053
B1313 – 98: Auto Up ECU Motor Thermal Protection	2057
B1314 – 16: Auto Up ECU Undervoltage	2061
B1315 – 49: Auto Up ECU Window Motor Reversing	2065
B1316 – 56: Auto Up ECU Configuration Error	2069
B1317 – 62: Auto Up ECU Hardwired Wake up Error	2073
U0420-81:- Invalid Data Received From Power Steering Control Module	2078
Park Distance Control DTCs	2079
B1926 – 11 : PDC Activation Switch Input – Circuit short to Ground	2079
B1926 – 12 : PDC Activation Switch Input – Circuit short to Battery	2080
B1928 – 11 : PACM Active LED Indicator – Circuit short to Ground	2081
B1928 – 15 : PDC Activation Switch Input – circuit short to battery or open	2082
B1922 –11 : Proximity Sensor Rear RH input – Circuit short to Ground	2083
B1922 –12 : Proximity Sensor Rear RH input – Circuit short to Battery	2087
B1922 –13 : Proximity Sensor Rear RH input – Circuit Open	2091
B1923 –11 : Proximity Sensor Rear Mid RH input – Circuit short to Ground	2095
B1923 –12 : Proximity Sensor Rear Mid RH input – Circuit short to Battery	2099
B1923 –13 : Proximity Sensor Rear Mid RH input – Circuit Open	2103
B1924 –11 : Proximity Sensor Rear Mid LH input – Circuit short to Ground	2107
B1924 –12 : Proximity Sensor Rear Mid LH input – Circuit short to Battery	2111
B1924 –13 : Proximity Sensor Rear Mid LH input – Circuit Open	2115
B1925 –11 : Proximity Sensor Rear LH input – Circuit short to Ground	2119
B1925 –12 : Proximity Sensor Rear LH input – Circuit short to Battery	2123
B1925 –13 : Proximity Sensor Rear LH input – Circuit Open	2127
U130B – 08 : Lost Communication With Head Unit (HU) – Bus Signal/Message failures	2131
U130B – 87 : Lost Communication With Head Unit (HU) – Missing Message	2134
U131E - 08: Loss communication with rear PDC	2136
B1929 – 96: Proximity Sensor Rear RH Failure - Component Internal Failure	2139
B192A – 96: Proximity Sensor Rear Mid RH Failure - Component Internal Failure	2143
B192B – 96: Proximity Sensor Rear Mid LH Failure - Component Internal Failure	2147
B192C – 96: Proximity Sensor Rear LH Failure - Component Internal Failure	2151
P0602 – 54 : Control Module Programming Error - Missing Calibration	2155
B194C – 54 : Rear Master sensor calibration mismatch or No Calibration or Vehicle ID mismatch	2156
B194D – 54 : Front Master sensor calibration mismatch or No Calibration or Vehicle ID mismatch	2160
B194C – 41 : Rear master sensor wrong calibration due to CRC mismatch	2161
B194D – 41 : Front master sensor wrong calibration due to CRC mismatch	2165
B225E – 11: Left Reverse Lamp Circuit – Short to Ground	2166
B225E – 15: Left Reverse Lamp Circuit – Short to Battery or Open Circuit	2170
B225F – 11: Right Reverse Lamp Circuit – Short to Ground	2171
B225F – 15: Right Reverse Lamp Circuit – Short to Battery or Open Circuit	2175
ESS Switch DTCs	2179
P1E00 – 23: ESS Switch – Signal Stuck Low	2179
Airbag Crash Signal DTCs	2183
B1000 – 14: Airbag Crash Signal – circuit short to ground or open	2183
B1000 – 15: Airbag Crash Signal – circuit short to battery or open	2187
B1000 – 1C: Airbag Crash Signal – circuit voltage out of range	2191
B1323 – 06: PEPS-BCM Cryptography	2194
U0131 – 08: Lost Communication With Power Steering Control Module	2197
U1309 – 08: Lost Communication With Antilock Braking System/Electronic Stability Program (ABS/ESP)Control Module	2198
B160A – 14: Door Second Stage UnLock/Door UnLock control others Relay : circuit short to ground or open	2199
B1F07 – 11: Illumination Dimming Level PWM Output : circuit short to ground	2200
B1F07 – 15: Illumination Dimming Level PWM Output : circuit short to battery or open	2201
B1F08 – 12: Illumination Level Switch : circuit short to battery	2202
B1F08 – 14: Illumination Level Switch : circuit short to ground or open	2203
B2203 – 13: Combined External Mirror Folding Signal : circuit open	2204
B2203 – 15: Combined External Mirror Folding Signal : circuit short to battery or open	2205
B2247 – 14: Right Position Lamps : circuit short to ground or open	2206
U0101 – 87 :- Lost communication with Transmission Control Module – missing message	2207
U0164 – 08 :- Lost Communication With HVAC Control Module – Bus Signal / Message Failures	2208
U0164 – 87 :- Lost Communication With HVAC Control Module – missing message	2209
U0254 – 08 :- Lost Communication With Remote Start Module – Bus Signal / Message Failures	2210
U1309 – 87 :- Lost Communication With Antilock Braking System/Electronic Stability Program (ABS/ESP)Control Module – missing message	2211
U1310 – 08 :- Lost Communication With Trailer (TR) Control Module – Bus Signal / Message Failures	2212
U1310 – 87 :- Lost Communication With Trailer (TR) Control Module – missing message	2213
U1319 – 08 :- Lost Communication With Auto Up ECU – Bus Signal / Message Failures	2214
B192D –11 : Buzzer output line DTC – Circuit short to Ground	2215
B192D –12 : Buzzer output line DTC – Circuit short to Battery	2219
B192D –14 : Buzzer output line DTC – Circuit short to Ground or Open	2223
B192D –15 : Buzzer output line DTC – Circuit short to Battery or Open	2227
U1614 – 62 : Odometer Storage Fault – Signal Compare Failure	2231
U1614 – 94 : Odometer Storage Fault – unexpected operation	2236
U1614 – 81 : Odometer Storage Fault – invalid serial data received	2241
U1627 – 31 : LBIBS Module Communication with transponder – No Signal	2246
U1628 – 01 : Lost Communication with Base station Antenna – General Electrical Failure	2250
B1636 – 31 : Communication with LBIBS Module – No Signal	2254
B1639 – 06 : Module ECM/PCM & BCM handshake failed – Algorithm Based Failures	2258
B1653 – 06 : LBIBS Module - Transponder Key Authentication Failure – Algorithm Based Failures	2262
B1654 –12 : Immobilizer Control Module Status indicator – Circuit short to Battery	2266
B1654 –14 : Immobilizer Control Module Status indicator – Circuit short to Ground or Open	2270
B1644 – 05 : No Transponder Key Pairing Done – System Programming Failures	2274
B1651 – 05 : Partial Transponder Key Pairing Done – System Programming Failures	2278
B1648 – 00 : VIN Number Mismatch With IPC – no sub type information	2282
B162D - 14: Tailgate Unlock Signal - Circuit Short to Ground or Open	2285
B162D - 12: Tailgate Unlock Signal - Circuit short to Battery	2289
U1320 – 08 : Lost Communication With Vehicle Control Unit (VCU) – Bus Signal/Message failures	2293
U1320 – 87 : Lost Communication With Vehicle Control Unit (VCU) – Missing Message	2296
U0198 – 08 : Lost Communication With Telematics Control Unit (TCU) – Bus Signal/Message failures	2299
U0198 – 87 : Lost Communication With Telematics Control Unit (TCU) – Missing Message	2302
B1601 - 11: Bonnet State Switch - Circuit Short to Ground	2305
B1601 - 12: Bonnet State Switch - Circuit short to Battery	2308
U1012 - 11: Wake Up On Entry Signal - Circuit Short to Ground	2311
U1012 - 12: Wake Up on Entry Signal - Circuit short to Battery	2314
B1619 - 11: Internal Lock Switch - Circuit Short to Ground	2317
B1619 - 12: Internal Lock Switch - Circuit short to Battery	2320
B161A - 11: Internal Unlock Switch - Circuit Short to Ground	2323
B161A - 12: Internal UnLock Switch - Circuit short to Battery	2326
B2232 - 11: Mirror Fold/Unfold Switch - Circuit Short to Ground	2329
B2232 - 12: Mirror Fold/Unfold Switch - Circuit short to Battery	2332
P1E00 - 11: ESS Switch - Circuit Short to Ground	2335
P1E00 - 12: ESS Switch - Circuit short to Battery	2338
B2230 - 11: Master Light Switch Fail Safe Signal - Circuit Short to Ground	2341
B2230 - 12: Master Light Switch Fail Safe Signal - Circuit short to Battery	2342
B1F15 - 11: Ambient Light Switch - Circuit Short to Ground	2343
B1F15 - 12: Ambient Light Switch - Circuit short to Battery	2344
B161F - 11: Mechanical Key Set Signal - Circuit Short to Ground	2345
B161F - 12: Mechanical Key Set Signal - Circuit short to Battery	2346
B161E - 11: Mechanical Key Reset Signal - Circuit Short to Ground	2347
B161E - 12: Mechanical Key Reset Signal - Circuit short to Battery	2348
B223C - 11: Rear Wiper Fixed Interval Signal - Circuit Short to Ground	2349
B223C - 12: Rear Wiper Fixed Interval Signal - Circuit short to Battery	2352
U1011 - 11: Key Out Signal - Circuit Short to Ground	2355
U1011 - 12: Key Out Signal - Circuit short to Battery	2356
U1609 – 81 :- Invalid Data Received From Antilock Braking System/Electronic Stability Program (ABS/ESP)Control Module – invalid serial data received	2357
Appendix:	2360
ECU_REPLACEMENT_PROCEDURE_BCM	2381
Document History	2382
Change History	2384
Pre-checks/tasks to be done before replacing the BCM	2387
ECU replacement procedure	2387
RPAS Sensor replacement procedure in service	2407
Disable drive away locking for Osprey new batch vehicles.	2410
Change of Container Part Number for Osprey vehicles are in Field.	2411
BCM ECU replacement software selection for Bolt (XE) and Zest (XE, XMS, XT, XTA).	2411
Pairing of one or two lost keys or in case of faulty barrel to LIN based IMMO	2413
ESCL DTC Troubleshooting Data	2415
Contents	2417
Change History	2416
Abbreviation	2419
IVN DTCs	2420
Preliminary Check	2420
U0028-13:- Vehicle Communication Bus A-open circuit	2421
U0028-88:- Vehicle Communication Bus A-Bus off	2422
U0100-08:- Lost Communication With ECM/PCM "A" - Bus Signal / Message Failures	2423
U1309-08:- Lost Communication With Antilock Braking System/ Electronic Stability Program (ABS/ ESP) Control Module - BusSignal / Message Failures	2428
U1315-08:- Lost Communication With PEPS - Bus Signal / Message Failures	2433
U0140-08:- Lost Communication With Body Control Module - Bus Signal / Message Failures	2436
U0401-81:- Invalid Data Received From ECM/ PCM "A" - invalid serial data received	2440
U1609-81:- Invalid Data Received From Antilock Braking System/ Electronic Stability Program (ABS/ ESP) Control Module - invalidserial data received	2443
U1617-81:- Invalid Data Received From PEPS - invalid serial data received	2446
U1609- 82:- Invalid Data Received From Antilock Braking System/ Electronic Stability Program (ABS/ ESP) Control Module - alive /sequence counter incorrect / not updated	2449
U1609 - 83:- Invalid Data Received From Antilock Braking System/ Electronic Stability Program (ABS/ ESP) Control Module - valueof signal protection calculation incorrect	2451
Generic DTCs	2453
U1008-16: Control Module Input Power 1 - circuit voltage below threshold	2453
U1008-17: Control Module Input Power 1 - circuit voltage above threshold	2457
B101D-42: Main Processor RAM Error - general memory failure	2461
B101E-42: Main Processor ROM Error - general memory failure	2463
B101F–42: Main Processor EEPROM error - general memory failure	2465
B1020-42: Co Processor RAM Error - general memory failure	2467
B1021-42: Co Processor ROM Error - general memory failure	2469
Functional DTC	2471
B1022–96: Steering lock unable to lock - component internal failure	2471
B1023–12: ESCL motor driver high side circuit - short to battery	2473
B1024–11: ESCL motor driver low side circuit - Short to ground	2475
B1025–96: Implausible indication of Latch Position switch – component internal failure	2477
B1026–96: Micro switch error – component internal failure	2479
B1027–09: System basis chip error – component failure	2481
B1028–09: AD converter error – component failure	2483
B1029–00: Main Processor -Co Processor communication error	2485
B102A–00: Co Processor not enabled with valid main processor request	2487
B102B–00: Co Processor enabling without main processor request	2489
B102C–00: Co Processor reset error	2491
B102E–00: Main Processor CPU test error	2493
B102F–00: Main Processor program sequence error	2495
B1030–00: Co Processor CPU test error	2497
B1031–00: Co Processor program sequence error	2499
Appendix	2501
ESCL ECU Replacement Procedure	2503
Document History	2504
Change History	2505
TABLE OF CONTENTS	2506
1. Introduction	2507
1.1. General	2507
1.2. Document Scope	2507
1.3. Terminologies	2507
2. ESCL ECU Replacement Procedure	2508
2.1. Pre-checks/tasks to be done before replacing the ECU	2508
2.2. ECU replacement procedure	2509
2.3. If ESCL is replaced	2510
3. Figures	2511
PEPS DTC Troubleshooting Data	2515
Contents	2517
Change History	2516
Abbreviation	2521
Generic DTCs Diagnostic DTCs	2522
U3006 - 16:-Control Module Input Power "A" - circuit voltage below threshold	2522
U3006 - 17:-Control Module Input Power "A" - circuit voltage above threshold	2526
U1006 - 42:-Control Module Internal- general memory failure	2530
P0604 - 00:-Internal Control Module Random Access Memory (RAM) Error- no sub type information	2533
P062F - 00:-Internal Control Module EEPROM Error- no sub type information	2536
Functional DTCs	2539
U1614 - 62:- Odometer storage fault - signal compare failure	2539
U1614 - 94:- Odometer storage fault - unexpected operation	2543
U1614 - 81:- Odometer storage fault - invalid serial data received	2547
B101A - 11:- Analog Engine Start/Stop Button Signal-1 - circuit short to ground	2551
B101A - 12:- Analog Engine Start/Stop Button Signal-1 - circuit short to battery	2557
B101A - 13:- Analog Engine Start/Stop Button Signal-1 - circuit open	2562
B101A - 23:- Analog Engine Start/Stop Button Signal-1 - signal stuck low	2567
B101B - 11:- Analog Engine Start/Stop Button Signal-2 - circuit short to ground	2572
B101B - 12:- Analog Engine Start/Stop Button Signal-2 - circuit short to battery	2577
B101B - 13:- Analog Engine Start/Stop Button Signal-2 - circuit open	2582
B101B - 23:- Analog Engine Start/Stop Button Signal-2 - signal stuck low	2587
B1648 - 00:- VIN Number Mismatch With IPC - no sub type information	2592
B1649 - 12:- ACC Relay Feedback - circuit short to battery	2595
B1649 - 14:- ACC Relay Feedback - circuit short to ground or open	2599
B164A - 12:- IGN Relay Feedback - circuit short to battery	2604
B164A - 14:- IGN Relay Feedback - circuit short to ground or open	2608
B164B - 12:- CRANK Relay Feedback - circuit short to battery	2613
B164B - 14:- CRANK Relay Feedback - circuit short to ground or open	2617
B1639–06:- Module ECM/PCM & PEPS handshake failed-Algorithm Based Failures	2622
B1639–31:- Vehicle Immobilizer Control Module – No Signal	2627
B1646–00:- PEPS Module Key Authentication Failure – No sub type Information	2631
B1643–05:- Pairing Failed with UID – System programming Failures	2635
B1644–05:- No UID Pairing Done – System programming Failures	2639
B1651–05:- Partial UID Pairing Done – System programming Failures	2643
B1645–54:- PEPS ECU – Missing Calibration	2647
B164F–04:- LF Functionality – System Internal Failures	2651
B1650–04:- RF Functionality – System Internal Failures	2653
B1318 – 11:- Driver Door Handle Switch – Short to Ground	2655
B1319 – 11:- Co-Driver Door Handle Switch – Short to Ground	2661
B131A – 11:- Trunk Switch – circuit Short to Ground	2668
B1318 – 15:- Driver Door Handle Switch – Short to Battery or Open	2674
B1319 – 15:- Co-Driver Door Handle Switch – Short to Battery or Open	2681
B131A – 15:- Trunk Door Handle Switch – Short to Battery or Open	2688
B1641 – 11:- ClutchSwitch90PercPress Switch– Short to Ground	2695
B1641 – 15:- ClutchSwitch90PercPress Switch– Short to Battery or Open	2699
B164E – 11:- ClutchSwitch10PercPress Switch– Short to Ground	2703
B164E – 15:- ClutchSwitch10PercPress Switch– Short to Battery or Open	2707
B1642 – 14:- Brake Switch– Short to Ground or Open	2711
B1642 – 12:- Brake Switch– Short to Battery	2715
B1322 – 12:- Hardwired wakeup input – Short to Battery	2719
B131D – 11:- Hardwired Wakeup Output to BCM– Short to Ground	2724
B131D – 12:- Hardwired wakeup output to BCM – Short to Battery	2728
B1017 – 11:- Control signal for Accessory Relay Output – Short to Ground	2732
B1017 – 12:- Control Signal to Accessory Relay Output – Short to Battery	2738
B1018 – 11:- Control signal for Ignition Relay Output – Short to Ground	2744
B1018 – 12:- Control Signal to Ignition Relay Output – Short to Battery	2750
B1019 – 11:- Control signal for Crank Relay Output – Short to Ground	2756
B1019 – 12:- Control Signal to Crank Relay Output – Short to Battery	2761
B1647–06 :- Bad authentication with ESCL- Algorithm based failure	2766
B1320–13 :- Drive signal for Back Antenna- circuit open	2770
B1320–12 :- Drive signal for Back Antenna - circuit Short to battery	2775
B1320–11 :- Drive signal for Back Antenna- circuit short to ground	2780
B1321–13 :- Drive signal for Front Centre Console Antenna- circuit open	2785
B1321–12 :- Drive signal for Front Centre Console Antenna - circuit Short to battery	2790
B1321–11 :- Drive signal for Front Centre Console Antenna - circuit Short to Ground	2790
B131F–13 :- Drive signal for Right Antenna- circuit open	2800
B131F–12 :- Drive signal for Right Antenna - circuit Short to battery	2805
B131F–11 :- Drive signal for Right Antenna- circuit short to ground	2810
B1032–62 :-ESCL Lock Unlock Failure - Signal Component Failure	2815
B164D–00 :-No Communication to EMS - no sub type information	2819
B164C–00 :-No Communication to ESCL - no sub type information	2823
B131B – 11 :- Rear Right Door Handle Switch - circuit short to ground	2827
B131B – 15 :- Rear Right Door Handle Switch - circuit short to battery or open	2828
B131C – 11 :- Rear Left Door Handle Switch - circuit short to ground	2829
B131C – 15 :- Rear Left Door Handle Switch - circuit short to battery or open	2830
B131E – 11 :- Drive signal for Left Antenna - circuit short to ground	2831
B131E – 12 :- Drive signal for Left Antenna - circuit short to battery	2832
B131E – 13 :- Drive signal for Left Antenna - circuit short to open	2833
B1656 - 00:- Immobilization Request from Telematics - no sub type information	2834
IVN DTCs	2837
Preliminary Check	2837
U0028-13:-Vehicle Communication Bus A-open circuit	2838
U0028-88:-Vehicle Communication Bus A-Bus off	2840
U0100-08:- Lost communication with ECM- Message Timeout Failure	2842
U1309-08:-Lost communication with Anti-Lock Braking System- ABS/ESP Message Timeout Failure	2847
U0101-08:- Lost communication with transmission control module- Bus Signal / Message Failure	2853
U1320-08:- Lost communication with VCU - Bus Signal / Message Failure	2858
U131A-08:-Lost communication with ESCL - Message Timeout Failure	2861
U0140-08:-Lost communication with BCM- BCM Message Time Out Failure	2865
U0401-81:-Invalid Data Received From ECM	2870
U1609-81:-Invalid Data Received From ABS	2873
U0402-81:-Invalid Data Received From TCM	2876
U0422-81:-Invalid Data Received From BCM	2879
U0401- 82:-Invalid Data Received From ECM -Message Rolling Counter Error	2882
U1609- 82:-Invalid Data Received From ABS/ESP -Message Rolling Counter Error	2885
U0422- 82:-Invalid Data Received From BCM -Message Rolling Counter Error	2888
U0401 - 83:-Invalid Data Received From ECM -Cyclic Redundancy Check Error	2891
U1609 - 83:-Invalid Data Received From ABS/ESP -Cyclic Redundancy Check Error	2894
U0422 - 83:-Invalid Data Received From BCM -Cyclic Redundancy Check Error	2897
Appendix:	2900
PEPS Part Replacement Procedure	2904
Document History	2905
Change History	2906
TABLE OF CONTENTS	2909
1. Introduction	2910
1.1. General	2910
1.2. Document Scope	2910
1.3. Terminologies	2910
2. PEPS ECU Replacement Procedure	2911
2.1. Pre-checks/tasks to be done before replacing the ECU	2911
2.2. ECU replacement procedure	2911
2.3. Smart key or Wearable learning procedure	2918
2.4. Smart key or Wearable addition procedure	2920
3. LF Antenna Replacement Procedure	2921
3.1. Prerequisite for front console antenna replacement	2921
3.2. Prerequisite for right antenna and rear/Trunk antenna replacement	2921
3.3. Procedure for antenna replacement	2921
4. Customer Requirement	2922
4.1. Deletion of lost smart key or wearable without addition of new smart key or wearable	2922
4.2. Deletion of lost smart key or wearable and addition of new smart key’s or wearable’s	2922
4.3. Deletion of all lost smart key’s and wearable and addition of new smart key’s and / or wearable	2923
4.4. Addition of extra smart key’s or wearable’s	2923
4.5. If PEPS is replaced	2924
5. Figures	2924
6. Use case Vs. Routine applicability table	2941
TML InfotainmentDTC Troubleshooting guide for Kanger 2.0	2942
Contents	2944
Change History	2943
1. Introduction	2946
1.1. Objective	2946
1.2. Intended audiences	2946
1.3. Infotainment system architecture	2946
1.4. Infotainment system variants	2947
1.5. Infotainment system component images	2947
1.5.1. Silver Box	2947
1.5.2. Button Panel (If Applicable)	2948
1.5.3. Display	2948
2. DTC Troubleshoot procedure	2949
B1C01-13: AM FM Antenna Signal - circuit open	2949
B1C33-2A: Hard Switch (Push Button/Rotary Knobs) - signal stuck in range	2954
B1C0E-13: Microphone Signal Input - circuit open	2958
B1C0A-13: Left Rear Speaker Assembly Output Power / Left Rear Speaker Assembly Input Signal 1 - circuit open	2962
B1C0B-13: Right Rear Speaker Assembly Output Power / Right Rear Speaker Assembly Input Signal 1 - circuitopen	2966
B1C08-13: Left Front Speaker Assembly Output Power / Left Front Speaker Assembly Input Signal 1 - circuitopen	2971
B1C09-13: Right Front Speaker Assembly Output Power / Right Front Speaker Assembly Input Signal 1 - circuitopen	2975
B1C20-2A: Steering Wheel Control Input Signal - signal stuck in range	2979
B1C20-13: Steering Wheel Control Input Signal - circuit open	2983
B1C4B-13: LVDS connector - circuit open	2988
B1C4D-08: Button Panel LIN - Bus Signal / Message Failures	2993
CAN Bus Architecture	2996
Preliminary Check	2998
U0028-13: Vehicle Communication Bus A - open circuit	2999
U0028-88: Vehicle Communication Bus A - Bus off	3001
U0155-08: Lost Communication with Instrument Panel Cluster (IPC) Control Module - Bus Signal / MessageFailure	3002
U0140-08: Lost Communication with Body Control Module - Bus Signal / Message Failures	3007
U0159-08: Lost Communication with Parking Assist Control Module "A" - Bus Signal / Message Failures	3014
U0164-08: Lost Communication with HVAC Control Module - Bus Signal / Message Failures	3019
U045A-81: Invalid Data Received from Parking Assist Control Module "A" - invalid serial data received	3024
Abbreviations	3027
Appendix	3028
End of Document	3030
TML Infotainment Nexon MCE/EVReflashing and Replacement Spec	3031
Document History	3032
TABLE OF CONTENTS	3033
1. Introduction	3034
1.1 General Overview	3034
1.2 Document Scope	3034
1.3 Terminologies	3035
1.4 Intended Audience	3035
2. Infotainment System Software Reflash	3036
2.1 Architecture	3036
2.2 Applicable Variants	3036
2.3 Applicable Power Modes	3037
2.4 Infotainment Software Reflash Procedure	3038
2.4.1 Preconditions	3038
2.4.2 Procedure	3038
2.4.3.Exceptions and Variations	3044
3 Part Replacement Strategy	3046
3.1 16R Part Number’s Structure	3046
3.2 Silver Box Replacement(service end)	3047
3.3 Component Replacement	3048
4 Aspects	3049
5 Performance Parameter	3049
IC DTC Troubleshooting Data	3051
Document History	3052
Change History	3053
Terminology	3054
Table of Contents	3056
B190B - 11:- Ambient Temperature Sensor Input Short To Ground	3057
B190B - 15:- Ambient Temperature Sensor Input Short To Battery or Open	3062
B194A - 11:- Steering Wheel switch short to GND	3067
B194A - 15:- Steering Wheel switch short to Battery or Open	3071
B1936 - 56:- Odometer Values missing From VICM (Immobilizer) for Learning	3075
B1937 - 31:- Acknowledgement missing from VICM for Learning	3078
B193F – 4A:- VIN number mismatch for odo learning (VICM & IPC) failure	3081
U100F - 06:- Ignition Power mode Input Algorithm Based Failures	3084
U3006 - 16:- Control Module Input Power “A” – Circuit Voltage below Threshold	3087
U3006 - 17:- Control Module Input Power “A” – Circuit Voltage above Threshold	3091
U1604 – 55:- Control Module Configuration - not configured	3095
U0028-13:- Vehicle Communication Bus A-open circuit	3097
U0028-88:- Vehicle Communication Bus A-Bus off	3097
U1309-08:- Lost communication with Anti-Lock Braking System- ABS/ESP Message Timeout Failure	3100
U0164-08:- Lost communication with HVAC Control Module- Message Timeout Failure	3104
U0151-08:- Lost communication with Restraints Control Module (SRS) - Message Timeout Failure	3108
U1315-08:- Lost communication with Passive Entry Passive Start- Message Timeout Failure	3112
U0236-08:- Lost communication with Electrical Steering Column Lock- Message Timeout Failure	3117
U0140-08:- Lost communication with Body Control Module- Message Timeout Failure	3121
U0131-08:- Lost communication with EPAS- Message Time Out Failure	3124
U1609-81:- Invalid Data Received From ABS	3128
U0424-81:- Invalid Data Received From HVAC	3130
D0320-08:- Lost Message from VCU - Message Timeout Failure	3132
D0622-81:- Invalid Data Received from VCU	3137
B194F - 13:- Wireless charger Input – Circuit Open	3141
B194F - 11:- Wireless charger Input – Circuit Short to ground	3144
U1305-88:- LIN Bus communication – Bus off	3147
U1305-13:- LIN Bus communication – Circuit Open	3150
U1331-87:- Lost communication with dust sensor – missing message	3153
U1331-08:- Lost communication with dust sensor – Bus Signal/Message failure	3156
IC Replacement & Flashing Specification for Nexon EVprogram	3159
Document History	3160
Change History	3161
TABLE OF CONTENTS	3162
1. Introduction	3163
1.1. Document Purpose	3163
1.2. Document Scope and Audience	3163
1.3. Terminologies	3163
1.4. Reference Documents	3166
2. ECU Functional Description	3167
3. IC Replacement Strategy when IC is functioning (Manual) ..... Error! Bookmark notdefined.	3169
4. IC Replacement Strategy when IC is failed (Online) .. Error! Bookmark not defined.	3173
5. Nexon EV IC Flashing Strategy when IC is functioning (Online) . Error! Bookmarknot defined	3176
Gravitas/Harrier Safari/X451/NexonFATC DTC Troubleshooting Data	3180
Document History	3181
Table of Contents	3182
B1F1B-11:- Solar Radiation Sensor Circuit - Circuit short to Ground	3185
B1F1B-15:- Solar Radiation Sensor Circuit - Circuit short to battery or open;	3188
B1F23-11:- Evaporator Temperature Sensor Signal - Circuit Short to Ground	3191
B1F23-15:- Evaporator Temperature Sensor Signal - Circuit Short to Battery or Open	3194
B1F2D-11:- Driver side Air Temperature Motor Drive Line - Circuit Short to Ground	3197
B1F2D-12:- Driver side Air Temperature Motor Drive Line - Circuit Short to Battery	3201
B1F2D-13:- Driver side Air Temperature Motor Drive Line - Circuit Open	3205
B1F56-11:- Co-Driver Air Temperature Motor Drive Line - Circuit Short to Ground	3209
B1F56-12:- Co-Driver Air Temperature Motor Drive Line - Circuit Short to Battery	3213
B1F56-13:- Co-Driver Air Temperature Motor Drive Line - Circuit Open	3217
B1F2E-11:- Air Distribution Motor Drive Line– Circuit short to Ground	3221
B1F2E-12:- Air Distribution Motor Drive Line– Circuit short to Battery	3225
B1F2E-13:- Air Distribution Motor Drive Line – Circuit Open	3229
B1F2C-11:- Fresh Air/RECIRC Motor Drive Line- Circuit Short to Ground	3233
B1F2C-12:- Fresh Air/RECIRC Motor Drive Line- Circuit Short to Battery	3237
B1F2C-13:- Fresh Air/RECIRC Motor Drive Line- Circuit Open	3241
B1F2F-12:- Blower Motor Drive Signal - Circuit Short to battery	3245
B1F1F-11:- Driver Side Air Temperature Feedback Signal - Circuit Short To Ground	3248
B1F1F-15:- Driver Side Air Temperature Feedback Signal - Circuit Short to Battery or Open	3251
B1F54-11:- Co-Driver Air Temperature Feedback Signal - Circuit Short To Ground	3255
B1F54-15:- Co-Driver Air Temperature Feedback Signal- Circuit Short to Battery or Open	3259
B1F21-11:- Air Distribution Feedback Signal – Circuit Short to Ground	3263
B1F21-15:- Air Distribution Feedback Signal – Circuit Short to battery or Open	3268
B1F1D-11:- Fresh Air/RECIRC Feedback Signal - Circuit Short to Ground	3271
B1F1D-15:- Fresh Air/RECIRC Feedback Signal - Circuit Short to Battery or open	3275
B1F3E-71:- Driver Side Temperature Door Control Motor - Actuator stuck	3278
B1F3E-54:- Driver Side Temperature Door Control Motor Calibration Fault	3282
B1F57-71:- Co-Driver Side Temperature Door Control Motor - Actuator stuck	3286
B1F57-54:- Co-Driver Side Temperature Door Control Motor Calibration Fault	3290
B1F3D-71:- Air Distribution Motor Drive Line– Actuator stuck	3294
B1F3D-54:- Air Distribution Motor Drive Line– Missing calibration	3298
B1F3F-71:- Fresh Air/RECIRC Drive Motor – Actuator stuck;	3302
B1F3F-54:- Fresh Air/RECIRC Drive Motor – Missing calibration	3307
B1F4A-23:- AC Request Button-Signal Stuck Low	3314
B1F4D-23:- Air Distribution Request Button-Signal Stuck Low	3314
:- Driver side Air Temperature Up-Signal Stuck Low	3317
:- Driver side Air Temperature Down - Signal Stuck Low	3320
:- Co-Driver side Air Temperature Up-Signal Stuck Low	3324
:- Co-Driver side Air Temperature Down-Signal Stuck Low	3327
B1F33-23:- Auto Request Button-Signal Stuck Low	3330
B1F36-23:- Control Panel Request Button-Signal Stuck Low	3333
B1F37-23:- Max. Defrost Request Button-Signal Stuck Low	3336
B1F38-23:- Rear Defog Request Button -Signal Stuck Low	3339
B1F39-23:- Fresh Air / Recirc Request Button -Signal Stuck Low	3342
U3006-16:- Control Module Input Power “A” – Circuit Voltage below Threshold	3345
U3006-17:- Control Module Input Power “A” – Circuit Voltage above Threshold	3350
B1F50-11:- Control Module output power for FATC Control Head- Circuit Short to ground	3354
B1F50-15:-Control Module output power for FATC Control Head- Circuit Short to battery and Open	3357
B1F48-14:- All HVAC & non-HVAC sensors Voltage reference pin- Circuit Short to ground or Open	3360
B1F48-12:-All HVAC & non-HVAC sensors Voltage reference pin- Circuit Short to battery	3363
P0604-00:- Internal Control Module Random Access Memory (RAM) Error	3366
P062F-00:- Internal Control Module EEPROM Error	3369
P0605-00:- Internal Control Module Read Only Memory (ROM) Error	3371
CAN Bus Architecture	3373
Wiring Harness	3373
Preliminary Check	3374
U0028-13:- Vehicle Communication Bus A-open circuit	3375
U0028-88:- Vehicle Communication Bus A-Bus off	3377
U131D-88:- CCH LIN Bus A	3378
U2416-81:- Invalid Data Received From IN CAR Temperature Sensor	3380
B1F4E-02:- CCM is configured as Dual while CCH as Single (Zone 2) – General signal Failure	3382
B1F4F-02:- CCM configured as Single while CCH as Dual (Zone 3) – General signal Failure	3384
U2417-57:- Flash Image Record Data Mismatch- Invalid /Incompatible Software component	3386
B1F52-4B:- Half Bridge Driver Thermal Warning –Over Temperature	3388
B1F53-55:- CCH_CCM Read ECU Parameter Routine –Not Configured	3388
U0100-08:- Lost communication with ECM- Message Timeout Failure	3393
U0155-08:- Lost communication with instrument Panel Cluster- IPC Message Time Out Failure	3399
U0140-08:- Lost communication with Body Control Module- Message Timeout Failure	3403
U0401-81:- Invalid Data Received From ECM	3410
U0423-81:- Invalid Data Received From IPC	3413
B1F5D - 96:- Dust Sensor Failure – Component Internal Failure	3415
B1F5D-4B:- Dust Sensor Failure Over Temperature	3416
B1F5D - 09:- Dust Sensor Failure(Permanent Fault) – Component failure	3418
U1331-08:- Lost Communication with Dust Sensor – Bus Signal/Message Failure	3419
U1332-88:- CCM LIN Bus B – Buss Off	3422
FATC Replacement Procedure	3424
Document History	3425
TABLE OF CONTENTS	3426
1. Introduction	3427
1.1. General Overview	3427
1.2. Document Scope	3427
1.3. Terminologies	3427
2. FATC Re-flashing & Replacement Process	3428
2.1. Objective	3428
2.2. Intended Audience	3428
2.3. Pre-requisites and Assumptions	3428
3. FATC Replacement	3429
3.1. Replacement Process	3429
3.1.1. Mechanical	3429
3.1.2. Electrical	3429
4. End of Document	3432
AB12 SRS/Airbag ECUDTC Troubleshooting Guide	3433
Contents	3434
Revision History	3442
SRS AB12 ECU Pin Assignment	3443
Definitions, Acronyms and Abbreviation	3445
Scope	3447
Purpose	3448
B0020-1A:- Side Airbag Front LH Deployment Control circuit resistance below threshold	3449
B0020-1B:- Side Airbag Front LH Deployment Control circuit resistance above threshold	3453
B0020-11:- Side Airbag Front LH Deployment Control circuit short to ground	3457
B0020-2B:- Side Airbag Front LH Deployment Control signal cross coupled	3461
B0020-12:- Side Airbag Front LH Deployment Control circuit short to battery	3465
B0020-55:- Side Airbag Front LH Deployment Control not configured	3469
B0028-1A:- Side Airbag Front RH Deployment Control circuit resistance below threshold	3473
B0028-1B:- Side Airbag Front RH Deployment Control circuit resistance above threshold	3477
B0028-11:- Side Airbag Front RH Deployment Control circuit short to ground	3481
B0028-2B:- Side Airbag Front RH Deployment Control signal cross coupled	3485
B0028-12:- Side Airbag Front RH Deployment Control circuit short to battery	3489
B0028-55:- Side Airbag Front RH Deployment Control not configured	3493
B1010-12:- Crash output HW circuit short to battery	3497
B1013-00:- Left Side Deployment Crash no sub type information	3501
U0422-81:- Invalid Data Received From Body Control Module- Invalid serial data received	3504
U0100-08:- Lost Communication With ECM/PCM "A"- Bus Signal / Message Failures	3510
U0401-81:- Invalid Data Received From ECM/PCM "A" - Invalid serial data received	3513
B100C-4A:- Left Side Peripheral sensor Incorrect component installed	3516
B100C-2B:- Left Side Peripheral sensor signal cross coupled	3520
B100C-86:- Left Side Peripheral sensor signal invalid	3524
B100C-11:- Left Side Peripheral sensor circuit short to ground	3528
B100C-11: Left Side Peripheral sensor circuit short to ground	3528
B100C-12:- Left Side Peripheral sensor circuit short to battery	3532
B100C-13:- Left Side Peripheral Sensor - circuit open	3536
B100C-64:- Left Side Peripheral sensor signal plausibility failure	3540
B100C-96:- Left Side Peripheral sensor Deployment Control component internal failure	3544
B100D-4A:- Right Side Peripheral sensor Incorrect component installed	3548
B100D-2B:- Right Side Peripheral sensor – signal cross coupled	3552
B100D-86:- Right Side Peripheral sensor signal invalid	3556
B100D-11:- Right Side Peripheral sensor circuit short to ground	3560
B100D-12:- Right Side Peripheral sensor circuit short to battery	3564
B100D-13:- Right Side Peripheral Sensor - circuit open	3568
B100D-64:- Right Side Peripheral sensor signal plausibility failure	3572
B100D-96:- Right Side Peripheral sensor component internal failure	3576
B100D-55:- Right Side Peripheral sensor not configured	3580
B0021-55:- Inflatable Curtain Airbag LH Deployment Control 1 not configured	3584
B0021-11:- Inflatable Curtain Airbag LH Deployment Control 1 circuit short to ground	3588
B0021-2B:- Inflatable Curtain Airbag LH Deployment Control 1 signal cross coupled	3592
B0021-1A:- Inflatable Curtain Airbag LH Deployment Control 1 circuit resistance below threshold	3596
B0021-1B:- Inflatable Curtain Airbag LH Deployment Control 1 circuit resistance above threshold	3600
B0021-12:- Inflatable Curtain Airbag LH Deployment Control 1 circuit short to battery	3604
B0029-55:- Inflatable Curtain Airbag RH Deployment Control 1 not configured	3608
B0029-11:- Inflatable Curtain Airbag RH Deployment Control 1 circuit short to ground	3612
B0029-2B:- Inflatable Curtain Airbag RH Deployment Control 1 signal cross coupled	3616
B0029-1A:- Inflatable Curtain Airbag RH Deployment Control 1 circuit resistance below threshold	3620
B0029-1B:- Inflatable Curtain Airbag RH Deployment Control 1 circuit resistance above threshold	3624
B0029-12:- Inflatable Curtain Airbag RH Deployment Control 1 circuit short to battery	3628
B1033-55:- Invalid CAN Node Selection not configured Overview	3632
B0004-1A:- Driver Knee Airbag Deployment Control circuit resistance below threshold	3635
B0004-1B:- Driver Knee Airbag Deployment Control circuit resistance above threshold	3639
B0004-11:- Driver Knee Airbag Deployment Control circuit short to ground	3643
B0004-2B:- Driver Knee Airbag Deployment Control signal cross coupled	3647
B0004-12:- Driver Knee Airbag Deployment Control circuit short to battery	3651
B0004-55:- Driver Knee Airbag Deployment Control not configured	3655
B1034-1A:- Driver Seat Belt Anchor Pretensioner Deployment Control circuit resistance below threshold	3659
B1034-1B:- Driver Seat Belt Anchor Pretensioner Deployment Control circuit resistance above threshold	3663
B1034-11:- Driver Seat Belt Anchor Pretensioner Deployment Control circuit short to ground	3667
B1034-2B:- Driver Seat Belt Anchor Pretensioner Deployment Control signal cross coupled	3671
B1034-12:- Driver Seat Belt Anchor Pretensioner Deployment Control circuit short to battery	3675
B1034-55:- Driver Seat Belt Anchor Pretensioner Deployment Control not configured	3679
B1035-1A:- Passenger Seat Belt Anchor Pretensioner Deployment Control circuit resistance below threshold	3683
B1035-1B:- Passenger Seat Belt Anchor Pretensioner Deployment Control circuit resistance above threshold	3687
B1035-11:- Passenger Seat Belt Anchor Pretensioner Deployment Control circuit short to ground	3691
B1035-2B:- Passenger Seat Belt Anchor Pretensioner Deployment Control signal cross coupled	3695
B1035-12:-Passenger Seat Belt Anchor Pretensioner Deployment Control circuit short to battery	3699
B1035-55:- Passenger Seat Belt Anchor Pretensioner Deployment Control not configured	3703
B0001-11:- Driver Airbag Deployment Control circuit short to ground	3707
B0001-12:- Driver Airbag Deployment Control circuit short to battery	3710
B0001-1A:- Driver Airbag Deployment Control circuit resistance below threshold	3714
B0001-1B:- Driver Airbag Deployment Control circuit resistance above threshold	3717
B0001-2B:- Driver Airbag Deployment Control signal cross coupled	3721
B0001-55:- Driver Airbag Deployment Control not configured	3724
B0010-11:- Passenger Airbag Deployment Control circuit short to ground	3727
B0010-12:- Passenger Airbag Deployment Control circuit short to battery	3730
B0010-1A:- Passenger Airbag Deployment Control circuit resistance below threshold	3734
B0010-1B:- Passenger Airbag Deployment Control circuit resistance above threshold	3737
B0010-2B:- Passenger Airbag Deployment Control signal cross coupled	3741
B0010-55:- Passenger Airbag Deployment Control not configured	3744
B0013-11:- Passenger Knee Airbag Deployment Control circuit short to ground	3747
B0013-12:- Passenger Knee Airbag Deployment Control circuit short to battery	3750
B0013-1A:- Passenger Knee Airbag Deployment Control circuit resistance below threshold	3753
B0013-1B:- Passenger Knee Airbag Deployment Control circuit resistance above threshold	3756
B0013-2B:- Passenger Knee Airbag Deployment Control Signal cross coupled	3759
B0013-55:- Passenger Knee Airbag Deployment Control not configured	3762
B100E-11:- Frontal Impact Left Sensor circuit short to ground	3765
B100E-12:- Frontal Impact Left Sensor circuit short to battery	3769
B100E-13:- Frontal Impact Left Sensor- circuit open	3773
B100E-2B:- Frontal Impact Left Sensor signal cross coupled	3777
B100E-4A:- Frontal Impact Left Sensor Incorrect component installed	3781
B100E-55:- Frontal Impact Left Sensor Control not configured	3785
B100E-86:- Frontal Impact Left sensor signal invalid	3789
B100E-96:- Frontal Impact Left sensor component internal failure	3793
B100E-64:- Frontal Impact Left sensor signal plausibility failure	3797
B100F-55:- Frontal Impact Right Sensor Control not configured	3801
B100F-64:- Frontal Impact Right sensor signal plausibility failure	3805
B100F-11:- Frontal Impact Right Sensor circuit short to ground	3809
B100F-12:- Frontal Impact Right Sensor circuit short to battery	3813
B100F-13:- Frontal Impact Right Sensor- circuit open	3817
B100F-2B:- Frontal Impact Right Sensor signal cross coupled	3821
B100F-4A:- Frontal Impact Right Sensor Incorrect component installed	3825
B100F-86:- Frontal Impact Right Sensor signal invalid	3829
B100F-96:- Frontal Impact Right sensor component internal failure	3833
B1010-14:- Crash output HW circuit short to ground	3837
B1010-55:- Crash output HW not configured	3841
B1011-00:- Front Deployment Crash no sub type information	3845
B1012-00:- Right Side Deployment Crash no sub type information	3848
B1014-00:- Crash recorder Locked no sub type information	3850
B1016-00:- SRSLampStatus no sub type information	3853
B1036-11:- High Voltage Battery Disconnect Deployment Control circuit short to ground	3857
B1036-12:- High Voltage Battery Disconnect Deployment Control short to battery	3860
B1036-1A:- High Voltage Battery Disconnect Deployment Control circuit resistance below threshold	3864
B1036-1B:- High Voltage Battery Disconnect Deployment Control circuit resistance above threshold	3867
B1036-2B:- High Voltage Battery Disconnect Deployment Control signal cross coupled	3870
B1036-55:- High Voltage Battery Disconnect Deployment Control Control not configured	3873
B1037-12:- Driver Seat Belt Buckle Switch short to battery	3876
B1037-55:- Driver Seat Belt Buckle Switch not configured	3879
B1038-12:- Passenger Seat Belt Buckle Switch short to battery	3882
B1038-55:- Passenger Seat Belt Buckle Switch not configured	3885
B1039-12:- Rear Driver Seat Belt Buckle Switch circuit short to battery	3888
B1039-55:- Rear Driver Seat Belt Buckle Switch not configured	3891
B103A-12:- Rear Passenger Seat Belt Buckle Switch short to battery	3894
B103A-55:- Rear Passenger Seat Belt Buckle Switch not configured	3897
B103B-12:- Rear Middle Seat Belt Buckle Switch circuit short to battery	3900
B103B-55:- Rear Middle Seat Belt Buckle Switch not configured	3903
B103F-00:- Incompatible calibration software component no sub type information	3906
B1040-00:- Incompatible calibration parameter software component no sub type information	3907
B1042-00:- Transfer of Data from ROM to EEPROM failure no sub type information	3908
B10D5-12:- Restraint System Passenger airbag Indicator circuit short to battery	3909
U3006-16:- Control Module Input Power "A" circuit voltage below threshold	3912
U3006-17:- Control Module Input Power "A" circuit voltage above threshold	3915
U3006-18:- Control Module Input Power "A" circuit current below threshold	3918
B103C-02:- Temporary CAN Controller Driver Inconsistency - General signal failure	3920
B103D-57:- Incompatible Software configuration - invalid / incomplete software component	3921
B103E-06:- Mismatch In Algo And Sensor Configuration - Algorithm Based Failures	3923
B1041-57:- Incompatible software flash - invalid / incomplete software component	3925
B1043-56:- Plausible Sensor not configured - Invalid / incomplete configuration	3927
B1044-52:- ECU Firing Disabled - not activated	3929
B1045-57:- Invalid Calibration configured - invalid / incomplete software component	3930
B1046-9A:- ECU Internal Crash detection Sensor Temporary failure X-axis High G - component or systemoperating conditions	3932
B1047-9A:- ECU Internal Crash detection Sensor Temporary failure X-axis Low G - component or systemoperating conditions	3933
B1048-9A:- ECU Internal Crash detection Sensor Temporary failure Y-axis High G - component or systemoperating conditions	3934
B1049-9A:- ECU Internal Crash detection Sensor Temporary failure Y-axis Low G - component or systemoperating conditions	3935
U0121-08 Lost Communication With Anti-Lock Brake System (ABS) Control Module - Bus Signal / MessageFailures	3936
U0155-08:- Lost Communication With Instrument Panel Cluster (IPC) Control Module - Bus Signal / MessageFailures	3939
U0415-81:- Invalid Data Received From Anti-Lock Brake System (ABS) Control Module - invalid serial datareceived	3942
U0423-81:- Invalid Data Received From Instrument Panel Cluster Control Module - invalid serial data received	3945
U1006-41:- Control Module Internal - general checksum failure	3948
U1006-43:- Control Module Internal - special memory failure	3950
U1006-54:- Control Module Internal - missing calibration	3952
U1006-49:- Control Module Internal - internal electronic failure	3954
U0028-13:- Vehicle Communication Bus A - circuit open	3956
U0028-88:- Vehicle Communication Bus A – bus off	3958
B0070-11:- Driver retractor Pretensioner Deployment Control circuit short to ground	3960
B0070-12:- Driver retractor Pretensioner Deployment Control circuit short to battery	3963
B0070-1A:- Driver retractor Pretensioner Deployment Control circuit resistance below threshold	3967
B0070-1B:- Driver retractor Pretensioner Deployment Control circuit resistance above threshold	3970
B0070-2B:- Driver retractor Pretensioner Deployment Control Signal cross coupled	3973
B0070-55:- Driver retractor Pretensioner Deployment Control not configured	3976
B0072-11:- Passenger retractor Pretensioner Deployment Control circuit short to ground	3979
B0072-12:- Passenger retractor Pretensioner Deployment Control circuit short to battery	3982
B0072-1A:- Passenger retractor Pretensioner Deployment Control circuit resistance below threshold	3986
B0072-1B:- Passenger retractor Pretensioner Deployment Control circuit resistance above threshold	3990
B0072-2B:- Passenger retractor Pretensioner Deployment Control Signal cross coupled	3994
B0072-55:- Passenger retractor Pretensioner Deployment Control not configured	3997
B0073-11:- Second Row Driver Seatbelt Pretensioner Deployment Control circuit short to ground	4001
B0073-12:- Second Row Driver Seatbelt Pretensioner Deployment Control circuit short to battery	4004
B0073-1A:- Second Row Driver Seatbelt Pretensioner Deployment Control circuit resistance below threshold	4007
B0073-1B:- Second Row Driver Seatbelt Pretensioner Deployment Control circuit resistance above threshold	4010
B0073-2B:- Second Row Driver Seatbelt Pretensioner Deployment Control Signal cross coupled	4013
B0073-55:- Second Row Driver Seatbelt Pretensioner Deployment Control not configured	4016
B0075-11:- Second Row Passenger Seatbelt Pretensioner Deployment Control circuit short to ground	4019
B0075-12:- Second Row Passenger Seatbelt Pretensioner Deployment Control circuit short to battery	4022
B0075-1A:- Second Row Passenger Seatbelt Pretensioner Deployment Control circuit resistance belowthreshold	4026
B0075-1B:- Second Row Passenger Seatbelt Pretensioner Deployment Control circuit resistance abovethreshold	4029
B0075-2B:- Second Row Passenger Seatbelt Pretensioner Deployment Control Signal cross coupled	4032
B0075-55:- Second Row Passenger Seatbelt Pretensioner Deployment Control not configured	4035
B00D5-14:- Restraint System Passenger Airbag Indicator circuit short to ground or open	4038
B00D5-55:- Restraint System Passenger Airbag Indicator not configured	4041
B00D5-12:- Restraint System Passenger Airbag Indicator circuit short to battery	4045
B100B-12:- Passenger Deactivation Switch circuit short to battery	4049
B100B-1A:- Passenger Deactivation Switch circuit resistance below threshold	4052
B100B-1B:- Passenger Deactivation Switch circuit resistance above threshold	4055
B100B-2B:- Passenger Deactivation Switch Signal cross coupled	4058
B100B-55:- Passenger Deactivation Switch not configured	4061
B100B-1F:- Passenger Deactivation Switch circuit Intermittent	4065
Appendix 1 – Masking Status of DTC’s	4068
Appendix 2 – Reading Input Output Resistance value using Service tool	4074
Annexure 1 – General Instructions to handle Airbag ECU and its Components	4076
Annexure 2 – Mounting Location of AB12 Airbag ECU	4078
AB12 Airbag ECU Replacement Procedure	4081
Document History	4082
SRS (Airbag) AB12 ECU replacement procedure in service	4083
Steps for SRS (Airbag) ECU cannibalizing (try out) during Service	4086
ECU needs to be replaced in service, if SRS (Airbag) ECU logs any of the belowDTC’s	4087
Annexure 1	4089
Annexure 2	4094
I VBAC DTC Troubleshooting Data	4095
Document History	4096
Change History	4096
Terminologies	4097
Contents	4098
C0031-14:- Left Front Wheel Speed Sensor- Circuit short to Ground or open	4102
C0031-12 :- Left Front Wheel Speed Sensor- Circuit Short to Battery	4105
C0031-64 :- Left Front Wheel Speed Sensor- Signal Plausibility Failure	4108
C0031-62 :- Left Front Wheel Speed Sensor- Signal Compare Failure	4112
C0034-14:- Right Front Wheel Speed Sensor- Circuit short to Ground or open	4116
C0034-12:- Right Front Wheel Speed Sensor- Circuit Short to Battery	4119
C0034-64:- Right Front Wheel Speed Sensor- Signal Plausibility Failure	4122
C0034-62:- Right Front Wheel Speed Sensor- Signal Compare Failure	4126
C0037-14:- Left Rear Wheel Speed Sensor- Circuit short to Ground or open	4130
C0037-12:- Left Rear Wheel Speed Sensor- Circuit Short to Battery	4133
C0037-62:- Left Rear Wheel Speed Sensor- Signal Compare Failure	4136
C0037-64:- Left Rear Wheel Speed Sensor- Signal Plausibility Failure	4140
C003A-14:- Right Rear Wheel Speed Sensor- Circuit short to Ground or open	4144
C003A-12:- Right Rear Wheel Speed Sensor- Circuit Short to Battery	4147
C003A-64:- Right Rear Wheel Speed Sensor- Signal Plausibility Failure	4150
C003A-62:- Right Rear Wheel Speed Sensor- Signal Compare Failure	4154
C1025-09:- Generic Valve-Component failure	4158
C100C-01:- Pump Motor- General Electrical Failure	4160
C104D-09:- Pump Motor Position Sensor- component failure	4164
C100C-78:- Pump Motor-Alignment or Adjustment Incorrect	4168
C100C-74:- Pump Motor - Actuator Slipping	4172
C1054-54 :- Brake pressure sensor-Missing Calibration	4175
C1052-09 :- Brake Circuit pressure sensor- component failure	4177
C1052-64 :- Brake Circuit pressure sensor-Signal Plausibility Failure	4179
C1053-09 :- Brake pedal simulator pressure sensor- component failure	4181
C1053-64 :- Brake pedal simulator pressure sensor-Signal Plausibility Failure	4183
C100C-98 :- Pump motor-Component or System Over Temperature	4185
C0062-64 :- Longitudinal G sensor- Signal Plausibility Failure	4188
C0062-54 :- Yaw Rate Sensor - Missing Calibration	4190
C0063-64 :- Yaw Rate Sensor- Signal Plausibility Failure	4193
C0061-64 :- Lateral G sensor- Signal Plausibility Failure	4196
C1014-04 :- Valve Relay – System Internal Failure	4199
C0040-02 :- Brake Light Switch - Signal Plausibility Failure	4201
U1006-49 :- Control Module Internal-Internal Electronic failure	4204
U1604-56 :- Control Module Configuration-Invalid/ Incompatible Configuration	4206
U3006-16 :- Control Module Input Power "A"- Circuit Voltage Below Threshold	4208
U3006-17 :- Control Module Input Power "A"-Circuit Voltage Above Threshold	4210
C0051-64 :- Steering Wheel Position Sensor - Signal Plausibility Failure	4214
C1021-2A :- HDC Switch short to battery or ground	4217
U0140-87 :- Lost Communication with Body ControL Module- Missing Massage	4223
U0123-08 :- Lost Communication With Yaw Rate Sensor Module - Bus Signal / Message Failure	4229
U0401-81 :- Invalid Data Received From ECM/PCM”A”-Invalid serial data received	4232
U0422-81 :- Invalid Data Received From Body Control Module	4234
U0423-81 :- Invalid Data Received From Instrument Panel Cluster Control Module	4236
U0428-81 :- Invalid Data Received From SAS (EPAS ECU)- Invalid Serial Data Received	4241
C1031-04 :- Automated Parking Brake module - System Internal Failure	4247
C1031-06 :- Automated Parking Brake module – Operation during low voltage	4249
C1032-01 :- Automated Parking Brake module – Left Motor Circuit short	4251
C1033-01:- Automated Parking Brake module –Right Motor Circuit short	4253
C1033-13:- Automated Parking Brake module –Right Motor Circuit Open	4255
C1032-13:- Automated Parking Brake - Left Motor Circuit Open	4257
C1033-11 :- Automated Parking Brake - Right Motor Circuit Short to Ground	4259
C1033-12 :- Automated Parking Brake - Right Motor-Circuit short to battery	4263
C1032-12 :- Automated Parking Brake - Left Motor-Circuit short to battery	4265
C1031-17 :- Automated Parking Brake Module-Circuit Voltage above threshold	4274
C1031-16 :- Automated Parking Brake Module-Circuit Voltage below threshold	4276
C103A-09 :- Automatic Vehicle Hold switch-Component Failure	4282
C104E-1C :- Brake Pedal Travel Sensor "A"-Circuit Voltage Out of Range	4284
C104F-1C :- Brake Pedal Travel Sensor "B"-Component Failure	4287
C104E-62 :- Brake Pedal Travel Sensor "A"-Signal Compare Failure	4290
C104E-14 :- Brake Pedal Travel Sensor "A"-Circuit short to ground/Open	4293
C104E-12 :- Brake Pedal Travel Sensor "A"-Short to battery	4296
C104E-16 :- Brake Pedal Travel Sensor – Pedal low Offset	4299
C104E-17 :- Brake Pedal Travel Sensor ‘’A’’- Pedal High Offset	4302
C104F-62 :- Brake Pedal Travel Sensor "B"-Signal Compare Failure	4305
C104F-14 :- Brake Pedal Travel Sensor "B"-Circuit short to ground/Open	4308
C104F-12 :- Brake Pedal Travel Sensor "B"-Short to battery	4311
C104F-16 :- Brake Pedal Travel Sensor "B"- Pedal Low Offset	4314
C104F-17 :- Brake Pedal Travel Sensor "B"-Pedal High Offset	4317
C104E-64 :- Brake Pedal Travel Sensor "A"-Signal Plausibility Failure	4320
C104F-64 :- Brake Pedal Travel Sensor "B"-Signal Plausibility Failure	4323
C1050-54 :- Brake pedal Travel Sensor-Missing Calibration	4326
C2227-07 :- Excessive temperature of brake disc	4329
C1055-7A:- Brake Hydraulic Circuit "A"-Fluid Leak or Seal Failure	4332
C1057-7A :- Brake Hydraulic Circuit "C"-Fluid Leak or Seal Failure	4334
C1056-7A :- Brake Hydraulic Circuit "B"-Fluid Leak or Seal Failure	4336
C1058-7A :- Brake Hydraulic Circuit "D"-Fluid Leak or Seal Failure	4338
C1051-7B :- Brake fluid- Reservoir Low Fluid Level	4340
C104C-71 :- Simulator Valve Stuck - Actuator Stuck	4342
C1059-71 :- Release Valve Stuck - Actuator Stuck	4344
U0046-88 : - Vehicle communication Bus C- Bus off	4348
U0037-88: - Vehicle Communication Bus B -Bus off	4351
U1306-87 :- Lost Communication With Steering Angle sensor(EPAS ECU) -Missing Message	4354
U1406-87 :- Lost Communication with Airbag - Missing Message	4357
U1320-08 :- Lost Communication With VCU - Bus Signal / Message Failure	4360
U1622-81 :- Invalid Data Received from VCU - Invalid Serial Data Received	4363
U161D-81 :- Invalid Data Received From Yaw rate Sensor Module - Invalid Serial Data Received	4365
U161D-82 :- Invalid Data Received From SAS(EPAS ECU)	4368
C0078-05 :- iTPMS- Learning failure	4374
C0078-02 :- iTPMS-missing reliable data	4377
C0083-00 :- iTPMS- Incompatible Tyre	4380
C1063-00 :- PBC-Assembly check not performed	4383
C1064-00 :- PBC- Exit maintenance mode	4386
C1061-94 :- PBC-Roll Away Reclamp-Unexpected Operation	4388
C103C-94 :- Implausible Actuator Modes	4390
C1041-00 :- PBC-No Force Increase -Left MoC	4392
C1048-00 :- PBC-No Force Increase - Right MoC	4395
C1040-1E :- Suspicious motor characteristics detected- Left MoC-circuit resistance out of range	4398
C1047-1E :- Suspicious motor characteristics detected- Right MoC-circuit resistance out of range	4401
C1044-71 :- PBC-Motor stall detected-Left MoC-Actuator Stuck	4404
C104B-71 :- PBC- Motor stall detected-Right MoC-Actuator Stuck	4407
C103F-00 :- PBC-Insufficient force increase detected- Left MoC	4410
C1046-00 :- PBC-Insufficient force increase detected- Right MoC	4413
C1031-04 :- Automated Parking Brake Module-System Internal Failure	4416
C1032-01 :- Automated Parking Brake - Left Motor-General Electrical Failure	4419
C1033-01 :- Automated Parking Brake - Right Motor-General Electrical Failure	4422
Annex 1	4425
Annex 2	4427
Annex 3	4435
ESP DTC Troubleshooting Data	4436
Document History	4437
Change History	4437
Terminologies	4438
TABLE OF CONTENTS	4439
C0031-14:- Left Front Wheel Speed Sensor- Circuit short to Ground or open	4441
C0031-12 :- Left Front Wheel Speed Sensor- Circuit Short to Battery	4444
C0031-64 :- Left Front Wheel Speed Sensor- Signal Plausibility Failure	4447
C0031-62 :- Left Front Wheel Speed Sensor- Signal Compare Failure	4451
C0034-14:- Right Front Wheel Speed Sensor- Circuit short to Ground or open	4455
C0034-12:- Right Front Wheel Speed Sensor- Circuit Short to Battery	4458
C0034-64:- Right Front Wheel Speed Sensor- Signal Plausibility Failure	4464
C0034-62:- Right Front Wheel Speed Sensor- Signal Compare Failure	4464
C0037-14:- Left Rear Wheel Speed Sensor- Circuit short to Ground or open	4468
C0037-12:- Left Rear Wheel Speed Sensor- Circuit Short to Battery	4471
C0037-64:- Left Rear Wheel Speed Sensor- Signal Plausibility Failure	4474
C0037-62:- Left Rear Wheel Speed Sensor- Signal Compare Failure	4477
C003A-14:- Right Rear Wheel Speed Sensor- Circuit short to Ground or open	4481
C003A-12:- Right Rear Wheel Speed Sensor- Circuit Short to Battery	4484
C003A-64:- Right Rear Wheel Speed Sensor- Signal Plausibility Failure	4487
C003A-62:- Right Rear Wheel Speed Sensor- Signal Compare Failure	4490
C1025-09:- Solenoid Valve-Component failure	4494
C100C-01:- Pump Motor- General Electrical Failure	4496
C1014-04:- Valve Driver Monitoring – System Internal Failure	4500
C0040-02:- Brake Light Switch - Signal Plausibility Failure	4502
U1006-49:- Control Module Internal-Internal Electronic failure	4505
C1604-56:- Control Module Configuration-Invalid/ Incompatible Configuration	4507
U3006-16:- Control Module Input Power - Circuit Voltage Below Threshold	4509
U3006-17:- Control Module Input Power - Circuit Voltage Above Threshold	4511
C1017 - 11:- Master Cylinder Pressure Sensor - Circuit Short To Ground	4513
C0051 - 54:- Steering Wheel Position Sensor - Missing Calibration	4515
C0062 - 54:- Yaw Rate Sensor - Missing Calibration	4518
C1021 - 2A:- HDC Switch short to battery or ground	4521
C102A-64:- Reverse gear signal - Signal Plausibility Failure	4524
C102B-64:- Clutch signal - Signal Plausibility Failure	4527
C1017-29:- Master Cylinder Pressure Sensor - Component Failure	4530
U0046-88:- Vehicle Communication Bus A-Bus off	4532
U0100-87:- Lost Communication With ECM/PCM- Bus Signal/Message Failure	4534
U0140 - 87:- Lost Communication With Body Control Module- Bus Signal/Message Failure	4537
U0155 - 87:- Lost Communication With Instrument Panel Cluster (IPC) Control Module (MTO)	4540
U1306 - 87:- Lost Communication With Steering Angle Sensor Module (MTO)	4543
U1313-87:- Lost communication with Transmission Control Unit- Bus Signal/Message Failure	4546
U0401-81:- Invalid Data Received From ECM/PCM -Invalid serial data received	4548
U0422-81:- Invalid Data Received From Body Control Module	4550
U0423-81:- Invalid Data Received From Instrument Panel Cluster Control Module	4552
U0484-81:- Invalid Data Received From Transmission Control Unit	4554
U0428-82:- Alive counter error - Steering Angle Sensor signal	4554
C1600-64:- Rough Road Mode Signal mismatch	4559
C2227-07:- Excessive temperature of brake disc	4561
C0051-64:- Invalid data received from Steering Angle Sensor Module	4563
C0061-64:- Lateral G sensor- System Internal Failure	4566
C0062-64:- Longitudinal G sensor- System internal Failure	4568
C0063-04:- Yaw Rate Sensor- System Internal Failure	4570
U0401-82:- Alive Counter Error- ECM Signal	4572
U1601-41:- CRC error - ECM signal	4574
U0428-41:- CRC error- Steering Angle Sensor signal	4576
C1600-2A:- Rough Road Mode Switch short to Ground/Battery	4579
Annex 1	4582
Annex 2	4583
Annex 3	4585
PSCM DTC Troubleshooting Guide forMando EPAS	4586
Document History	4587
Contents	4588
P062F-00: Control Module General Memory Failure	4589
C1304-01: Torque Sensor Signal Error	4592
C1305-02: Steering Angle Sensor Internal Electronic Failure	4596
C1314-01: SENT Difference Error	4600
C1314-13: Motor Error - MOT_OPEN	4603
C1314-19: Motor Error - MOT_OVC	4607
C1315-54: Steering Angle Sensor is Not Calibrated	4612
C1315-64: Steering Angle Sensor	4616
C1319-01: Torque Sensor Check Error Fail	4620
C131B-01: Motor Error - MOT_IDIFF	4624
C1329-00: Tuning set variant is not selected	4628
C1330-04: Motor Error - GD_FAULT	4632
U0028-13: Errorpassive	4636
U0028-88: CANBusOff Error Detected	4638
U0100-08: EMS5 (0x286) Message Absent / Lost communication with ECM /PCM	4640
U0155-08: Rx IPC1 (0x197) Message Absent about Non ABS	4643
U0423-81: Rx IPC1 (0x197) Signal Invalid (VehSpdIC/VehSpdICStatus) about Non ABS	4646
U0423-82: Rx IPC1 (0x197) Signal alive (SpdCountSig) Count about Non ABS	4648
U0423-83: Rx IPC1 (0x197) Signal CRC (SpdCRCSig) about Non ABS	4650
U1006-04: Control Module Internal Electronic Failure – MCU component failure	4652
U1006-47: Control Module Main SW Watchdog / Safety μC Failure	4655
U1006-49: Supervision Software Failure	4658
U1006-4B: Over Temperature	4661
U1309-08: Rx BRAKE5 (0x176) Message Absent about ABS	4664
U1609-81: Rx BRAKE5 (0x176) Signal Invalid(VehSpdABs/VehSpdABsStatus) about ABS	4667
U3006-16: Battery Voltage Low	4669
U3006-17: Battery Voltage High	4674
Annex-1	4679
TCU DTC Troubleshooting Data	4680
Contents	4682
Change History	4681
IVN DTCs	4685
CAN Bus Architecture for Nexon	4686
CAN Wiring Harness Diagram for Nexon	4687
Abbreviation	4688
Pin Diagram and Description	4689
Preliminary Check	4690
U3000 - 08:- Control Module - Bus Signal / Message Failures	4691
U3006 - 16:- Control Module Input Power "A" - circuit voltage below threshold	4693
U3006 - 17:- Control Module Input Power "A" - circuit voltage above threshold	4695
U1006 - 4B:- Control Module Internal - over temperature	4697
U0422 - 81:- Invalid Data Received From Body Control Module - invalid serial data received	4699
U0424 - 81:- Invalid Data Received From HVAC Control Module - invalid serial data received	4701
U1622 - 81:- Invalid Data Received From Vehicle Control Unit - invalid serial data received	4703
U1617 - 81:- Invalid Data Received From PEPS - invalid serial data received	4705
U1309 - 08:- Lost Communication with Antilock Braking System/Electronic Stability Program (ABS/ESP)Control Module - Bus Signal / Message Failures	4707
U1320 - 08:- Lost Communication with Vehicle Control Unit - Bus Signal / Message Failures	4709
U1611 - 57:- Master Electronic Control Module Communication from Backup Electronic Control Module -missing message	4711
U0028 - 88 :- Vehicle Communication Bus A - bus off	4713
U0037 - 88 :- Vehicle Communication Bus B - bus off	4715
U0402 - 81 :- Invalid Data Received From TCM (Transmission Control Module) - invalid serial data received .	4717
U0420 - 81 :- Invalid Data Received From Power Steering Control Module - invalid serial data received	4719
U0401 - 81:- Invalid Data Received From ECM/PCM "A" - invalid serial data received	4721
U0423 - 81:- Invalid Data Received From Instrument Panel Cluster Control Module - invalid serial datareceived	4723
U0101 - 08 :- Lost Communication With TCM - Bus Signal / Message Failures	4725
U0131 - 08 :- Lost Communication With Power Steering Control Module - Bus Signal / Message Failures	4727
U0140 - 08 :- Lost Communication With Body Control Module - Bus Signal / Message Failures	4729
U0100 - 08:- Lost Communication with ECM/PCM "A" - Bus Signal / Message Failures	4731
U0164 - 08 :- Lost Communication With HVAC Control Module - Bus Signal / Message Failures	4733
U0155 - 08:- Lost Communication With Instrument Panel Cluster Control Module - Bus Signal / MessageFailures	4735
U0151 - 08:- Lost Communication with Restraints Control Module - Bus Signal / Message Failures	4737
B2800 - 57:- Internet connection error - invalid / incomplete software component	4739
B2802 - 96:- SIM card error - component internal failure	4741
B2806 - 09:- Acceleration Sensor - Component Failures	4743
U1605 - 09:- Internal Control Module Battery - Component Failures	4745
B2809 - 57:- Error communicating with board controller (Base band) - invalid / incomplete software component	4747
B280C - 57:- Startup error of TCU - invalid / incomplete software component	4749
B281D - 00:- Invalid firmware - no sub type information	4751
B281E - 00:- Client certificate missing - no sub type information	4753
B282C - 00:- Internal IO Chip Error - no sub type information	4755
B282E - 12 :- LTE Antenna - Circuit Short To Battery	4757
B282F - 00 :- Internal battery not found - no sub type information	4760
B283F - 00 :- Internal battery not charging - no sub type information	4762
B2840 - 00 :- Internal Battery Temperature Low - no sub type information	4764
B2841 - 00 :- Internal Battery Temperature High - no sub type information	4766
B2833 - 11 :- Wake-Up Input from VCU - circuit short to ground	4768
B2833 - 12 :- Wake-Up Input from VCU - Circuit Short To Battery	4771
B283D - 12 :- Wake-Up Output from BCM - Circuit Short To Battery	4774
B283D - 11 :- Wake-Up Output from BCM - circuit short to ground	4777
B2834 - 11 :- Analog Input - circuit short to ground	4780
B2834 - 12 :- Analog Input - Circuit Short To Battery	4783
B2834 - 13 :- Analog Input - Circuit Open	4786
B2836 - 11 :- Digital Output - circuit short to ground	4789
B2836 - 12 :- Digital Output - Circuit Short To Battery	4792
B283A - 13 :- Ignition Hardware Input Pin - Circuit Open	4795
B282D – 00 :- Internal ADC error- no sub type information	4798
List of DTCs masked in the Tool	4800
TELEMATICS CONTROL MODULE REPLACEMENT PROCEDURE	4801
CONTENTS	4802
Abbreviations used in this document	4803
Pre-checks / tasks to be done before replacing the Telematics Control Module	4804
Telematics Control Module Removal & Re-fitment in the vehicle	4805
TCM replacement through Service Tool	4805
Vehicle Profile Updation with New TCM Details	4808
Change of APN (if required)	4810
e-KYC & SIM activation process	4811
Re-flashing the Telematics Control Module using FOTA	4811
End of Document	4812
Nexon_WPCF ECU Service guide and replacementprocedure	4813
Document History	4814
Change History	4815
TABLE OF CONTENTS	4816
1. Introduction	4818
1.1. General	4818
1.2. Document Scope	4818
1.3. Terminologies	4818
2. WPCF ECU component and interface diagram	4820
2.1. Components	4820
2.1. Interface diagram	4822
3. WPCF ECU trouble shooting procedure	4824
3.1. Pre-checks/tasks for trouble shooting the WPCF ECU	4824
3.1.1. Check – T1	4824
3.1.2. Check – T2	4825
3.1.3. Check – T3	4828
3.1.4. Check – T4	4829
4. WPCF ECU Assembly Replacement Procedure	4831
4.1. Pre-checks/tasks to be done before replacing the WPCF ECU Assembly	4831
4.2. ECU Assembly replacement procedure	4831
4.3. If WPCF ECU assembly want to replace	4837
Start-Stop Switch Replacement Procedure	4838
Document History	4839
Change History	4840
TABLE OF CONTENTS	4841
1. Introduction	4842
1.1. General	4842
1.2. Document Scope	4842
1.3. Terminologies	4842
2. SSB Replacement Procedure	4843
2.1. Pre-checks/tasks to be done before replacing the SSB	4843
2.2. SSB replacement procedure	4843
3. Figures	4844
Door Handle & Tailgate Switch Replacement Procedure	4855
Document History	4856
Change History	4857
TABLE OF CONTENTS	4858
1. Introduction	4859
1.1.General	4859
1.2.Document Scope	4859
1.3. Terminologies	4859
2. DHS & TGS Replacement Procedure	4860
2.1.Pre-checks/tasks to be done before replacing the DHS/ TGS	4860
2.2. DHS/ TGS replacement procedure	4860
3. Figures	4861
Smart Key and its Battery Replacement Procedure	4865
Document History	4866
Change History	4867
TABLE OF CONTENTS	4868
1. Introduction	4869
1.1. General	4869
1.2. Document Scope	4869
1.3. Terminologies	4869
1.1. Reference documents	4869
2. Smart Key and its Battery – Replacement Procedure	4870
2.1. Pre-checks/tasks to be done before replacing the Smart Key or its Battery	4870
2.2. Smart Key and its Battery replacement procedure	4871
2.2.1. Procedure for the replacement of Smart Key Battery	4871
2.2.2. Procedure for the replacement of Smart Key	4871
2.3. If Smart Key or its Battery is to be replaced	4871
3. Figures	4872

Made with FlippingBook

RkJQdWJsaXNoZXIy MTIwNTUz