NEW NEXON EV DTC MANUAL

NEW NEXON EV DTC MANUAL 1
Diagnostic Trouble Shooting Codes& ECU Replacement Docs of HV ECU’S 4
3IN1 UNIT DTC DOCS _UNIDIRECTIONAL 6
Contents 10
P197913:- AC slow charge interlock signal detection circuit fault 12
P197E13:- AC compressor interlock signal detection circuit fault 19
P197A13:- DC fast charging interlock signal detection circuit fault 26
P19BB13:- PTC interlock signal detection circuit fault 33
P197C13:- Battery interlock signal detection circuit fault 40
P197D13:- MCU interlock signal detection circuit fault 47
P197F73:- Switch signal detection circuit fault 54
P198F17:- 12V supply overvoltage fault 61
P198F16:- 12V supply under voltage fault 67
UF13687:- Communication loss between DCDC and VCU 73
P197719:- DCDC input software over current 79
P197717:- DCDC input software overvoltage 86
P199F16:- DCDC input under voltage 93
P197101:- DCDC input voltage detection circuit fault 100
P19A017:- DCDC output overvoltage 107
P19A106:- DCDC output under voltage 114
P19A229:- DCDC output voltage detection circuit fault 121
P19A111:- DCDC output short circuit fault 128
P199E48:- DCDC Over Temperature deration 135
P199E98:- DCDC over Temperature shutdown 141
P19B996:- DCDC internal fault 147
U313487:-External CAN Bus off 153
P19D207:-DCDC output over current fault 159
P19D208:-DCDC Low Temperature Shutdown 166
P19D209:-DCDC CRC Failure 172
UF14987:- Communication loss between OBC and VCU 178
P19D017:- OBC AC side overvoltage fault 184
P19D016:- OBC AC side under voltage fault 191
P19D019:- OBC AC side over current fault 198
P19D123:- OBC battery side hardware over voltage fault 205
P19D117:- OBC Battery side overvoltage fault 212
P19D116:- OBC Battery side under voltage fault 219
P19D129:- OBC battery side hardware over current fault 226
P19D119:- OBC battery side over current fault 233
P19D24B:- OBC Over temperature deration 239
P19D298:- OBC over temperature shutdown 245
P19D200:- OBC Internal fault 251
P19D201:- CP Frequency out of Range 257
P19D202:- CP Duty out of Range 263
P19D203:- OBC can't turn off +12V Power supply 269
P19D204:- OBC CRC Failure 275
P19D205:- OBC Low Temp Shutdown 281
P19D206:- OBC CP Volt Out of Range 287
CAN Architecture 293
3IN1 UNIT DTC DOCS _BIDIRECTIONAL 295
Contents 299
P197913:- AC slow charge interlock signal detection circuit fault 301
P197E13:- AC compressor interlock signal detection circuit fault 306
P197A13:- DC fast charging interlock signal detection circuit fault 311
P19BB13:- PTC interlock signal detection circuit fault 316
P197C13:- Battery interlock signal detection circuit fault 321
P197D13:- MCU interlock signal detection circuit fault 326
P197F73:- Switch signal detection circuit fault 331
P198F17:- 12V supply overvoltage fault 336
P198F16:- 12V supply under voltage fault 341
U313687:- Communication loss between DCDC and VCU 346
P197719:- DCDC input software over current 351
P197717:- DCDC input software overvoltage 356
P199F16:- DCDC input under voltage 361
P197101:- DCDC input voltage detection circuit fault 366
P19A017:- DCDC output overvoltage 371
P19A106:- DCDC output under voltage 375
P19A229:- DCDC output voltage detection circuit fault 380
P19A111:- DCDC output short circuit fault 385
P199E48:- DCDC over Temperature deration 390
P199E98:- DCDC over Temperature shutdown 395
P19B996:- DCDC internal fault 400
U313487:-External CAN Bus off 405
P19D207:-DCDC output over current fault 410
P19D208:-DCDC Low Temperature Shutdown 415
P19D209:-DCDC CRC Failure 420
U314987:- Communication loss between OBC and VCU 425
P19D017:- OBC AC side overvoltage fault 430
P19D016:- OBC AC side under voltage fault 435
P19D019:- OBC AC side over current fault 440
P19D123:- OBC battery side hardware over voltage fault 446
P19D117:- OBC Battery side overvoltage fault 451
P19D116:- OBC Battery side under voltage fault 456
P19D129:- OBC battery side hardware over current fault 461
P19D119:- OBC battery side over current fault 466
P19D24B:- OBC Over temperature deration 471
P19298:- OBC over temperature shutdown 476
P19D200:- OBC Internal fault 481
P19D201:- CP Frequency out of Range 486
P19D202:- CP Duty out of Range 491
P19D203:- OBC can't turn off +12V Power supply 496
P19D204:- OBC CRC Failure 501
P19D205:- OBC Low Temp Shutdown 506
P19D206:- OBC CP Volt Out of Range 511
P19D220:- OBC AC Frequency Out of Range 516
P199320:- OBC Functional Safety Failure 521
U313787:- OBC Internal CAN communication Failure 526
P192727:-OBC Discharge short circuit failure 531
P19272D:- OBC Discharge AC Over Load failure 537
U192618:-DCDC Functional Safety Failure 543
CAN Architecture 548
E - DRIVE DTC DOCS 549
Table of Contents 552
P30D2 - 01:- Inverter Power Module HW Fault 1_QM -General Electric Failure 581
P30D3 – 01:- Inverter Power Module HW Fault 2_QM-General Electric Failure 588
P30D4 – 01:- Inverter Power Module HW Fault 1_D-General Electric Failure 595
P30D5 – 01:- Inverter Power Module HW Fault 2_D-General Electric Failure 603
P308E-01:- Power Module Discharge Error-General Electric Failure 610
P30D6 – 19:- Drive Motor Hardware Over Current Fault_QM-circuit current above threshold 617
P30D7 – 19 :- Drive Motor Hardware Over Current Fault_D-Circuit Current above threshold 624
P30D8 - 27:- Drive Motor Resolver Excitation period Fault-signal rate of change above threshold 631
P30D8 – 26 :- Drive Motor Resolver Excitation period Fault-signal rate of change below threshold 638
P30D9 - 27 :- Drive Motor Resolver Excitation Duty Fault-signal rate of change above threshold 645
P30D9 - 26 :- Drive Motor Resolver Excitation Duty Fault-signal rate of change below threshold 652
P30DA – 26 :- Drive Motor Resolver Amplitude Fault_QM-signal rate of change above threshold 659
P30DA – 26:- Drive Motor Resolver Amplitude Fault_QM-signal rate of change below threshold 666
P30DB – 27 :- Drive Motor Resolver Amplitude Fault_D-signal rate of change above threshold 673
P30DB – 26 :- Drive Motor Resolver Amplitude Fault_QM-signal rate of change below threshold 680
P30DC – 00 :- Drive Motor Over speed_QM-no sub time information 687
P30DD – 00 :- Drive Motor Over speed_D-no sub time information 694
P3093 – 09 :- Drive Motor Inverter voltage abnormally High-Component Failure 701
P30DE – 85 :- IGBT Temperature Sensor Fault-signal above allowable range 708
P30DE – 84 :- IGBT Temperature Sensor Fault-signal below allowable range 715
P3095 - 4B:- Inverter module - over temperature 722
P3096 – 85 :- Drive Motor Temperature sensor-signal above allowable range 729
P3096 – 84 :- Drive Motor Temperature sensor-signal below allowable range 736
P3097 - 4B :- Drive Motor - over temperature 743
P30DF – 85 :- Drive motor A Phase current sensor_QM-signal above allowable range 750
P31DF - 84:- Drive motor A Phase current sensor_QM-signal below allowable range 757
P30E0 – 85:- Drive Motor C phase Current sensor_D-signal above allowable range 764
P30E0 – 84:- Drive Motor C phase Current sensor_D-signal below allowable range 771
P309A – 16 :- MCU 15V Internal Control Supply - circuit voltage below threshold 778
P309A – 17 :- MCU 15V Internal Control Supply - circuit voltage above threshold 785
P309B – 16 :- MCU 5V Internal Control Supply - circuit voltage below threshold 792
P309B – 17:- MCU 5V Internal Control Supply - circuit voltage above threshold 799
P30E1 – 00 :- Torque Monitor error_QM-no sub time information 806
P30E2 – 00 :- Drive Motor Resolver Amplitude Fault_QM-signal rate of change below threshold 813
P30E3 – 00 :- Torque Command check fault-no sub time information 820
P30E4 – 00 :- Torque Monitor error-path2-no sub time information 827
P309D – 16 :- HV DC Bus - circuit voltage below threshold 834
P309D – 17 :- HV DC Bus - circuit voltage above threshold 841
P309E – 16 :- MCU 12V Control Supply - circuit voltage below threshold 848
P309E – 17 :- MCU 12V Control Supply - circuit voltage above threshold 855
U1320 – 87 :- Lost Communication With Vehicle Control Unit (VCU) - missing message 862
U0028 – 88 :- Vehicle Communication Bus "A" - bus off 869
P309F – 44 :- Error in checksum Calculation in-between MCU and VCU-Data Memory Failure 876
P30E5 – 16 :- UDC below under voltage warning threshold-Circuit Voltage below threshold 883
P30E6 -17 :- UDC below under voltage warning threshold-Circuit Voltage above threshold 890
P30E7 – 00:- Motor speed above overspeed warning threshold_QM-no sub type information 897
P30E8 – 00:- Motor speed above overspeed warning threshold_D-no sub type information 904
P30E9 – 92:- Motor Block Warning Fault-performance or incorrect operation 911
P30EA – 00 :- Motor temp above over Temperature warning threshold-no sub type information 918
P30EB – 00:- IGBT temp above over Temperature warning threshold-no sub type information 925
P30EC – 19 :- A phase current above over current fault threshold_QM-circuit current above threshold 932
P30ED – 19:- B phase current above over current fault threshold_QM-circuit current above threshold 939
P30EE – 19 :- C phase current above over current fault threshold_QM-circuit current above threshold 946
P30EF – 28:- A phase current sensor offset error_QM-signal bias level out of range/zero adjustment failure 953
P30F0 – 28 :- B phase current sensor offset error_QM-signal bias level out of range/zero adjustment failure 960
P30F1 – 28:- C phase current sensor offset error_QM-signal bias level out of range/zero adjustment failure 967
P30F2 – 28 :- A phase current sensor offset error_D-signal bias level out of range/zero adjustment failure 974
P30F3 – 28:- B phase current sensor offset error_D-signal bias level out of range/zero adjustment failure 981
P30F4 – 28 :- C phase current sensor offset error_D-signal bias level out of range/zero adjustment failure 988
P30F5 – 19:- Phase current above threshold_QM-circuit current above threshold 995
P30F6 – 00 :- Three phase current imbalance fault_QM-no sub type information 1002
P30F7 – 00:- Three phase current imbalance fault_D-no sub type information 1009
P30F8 – 19 :- B phase current above sensor range_QM-circuit current above threshold 1016
P30F9 – 19:- B phase current above sensor range_D-circuit current above threshold 1023
P30FA – 28 :- Two path A phase current sensor offset compare fault-signal bias level out of range/zero adjustment failure 1030
P30FB – 28:- Two path B phase current sensor offset compare fault-signal bias level out of range/zero adjustment failure 1037
P30FC – 28 :- Two path C phase current sensor offset compare fault -signal bias level out of range/zero adjustment failure 1044
P30FD – 00:- Motor temperature below under Temperature warning threshold-no sub type information 1051
P30FE – 00:- Motor temperature below under Temperature fault threshold-no sub type information 1058
P30FF – 00 :- IGBT temperature below under Temperature warning threshold-no sub type information 1065
P3100 – 00:- IGBT temperature below under Temperature fault threshold-no sub type information 1072
P3101 – 00 :- IGBT temperature change rate above threshold-no sub type information 1079
P3102 – 00:- IGBT temperature sampling value above high range-no sub type information 1086
P3103 – 00 :- IGBT temperature sampling value below low range-no sub type information 1093
P3104 – 92:- IGBT temperature sampling fault-performance or incorrect operation 1100
P3105 – 16 :- Core chip 1.3V below threshold-Circuit Voltage below threshold 1107
P3106 – 17:- Core chip 1.3V above threshold-Circuit Voltage above threshold 1114
P3107 – 16 :- Sensor supply less than threshold-Circuit Voltage below threshold 1121
P3108 – 17:- Sensor supply more than threshold-Circuit Voltage above threshold 1128
P3109 – 17:- HW OverVoltage Fault_QM-Circuit Voltage above threshold 1135
P310A – 17:- HW OverVoltage Fault_D-Circuit Voltage above threshold 1142
00000 – 00:- CRC Warning-Communication_Message CRC Warning 1149
00000 – 00:- Flt_MessageCounter-Communication_Message Counter Flt 1156
P310B – 00 :- MCU BSW Initial check error-no sub type information 1163
P310C – 00:- DSP BSW Initial check error-no sub type information 1170
P310D – 00:- CAN Transceiver BSW Initial check error-no sub type information 1177
P310E – 00:- PWM Transceiver BSW Initial check error-no sub type information 1184
P310F – 00:- Pflash Transceiver BSW Initial check error-no sub type information 1191
CAN Architecture 1198
BMS DTC DOCS 1200
Contents 1203
IMPORTANT INFORMATION 1207
PURPOSE OF DOCUMENT 1207
P1201-17:- BMS cell voltage high first level alarm - circuit voltage above threshold 1208
P1202-17:- BMS cell voltage high second level alarm - circuit voltage abovethreshold 1209
P1203 - 17:-BMS cell voltage high third level alarm - circuit voltage abovethreshold 1210
P1204 - 16:- BMS cell voltage low first level alarm - circuit voltage below threshold 1211
P1205 - 16:- BMS cell voltage low second level alarm - circuit voltage belowthreshold 1212
P1206 - 16:- BMS cell voltage low third level alarm - circuit voltage belowthreshold 1213
P1208 - 1C:- BMS voltage difference Dynamic First level alarm - circuit voltage outof range 1214
P120A - 17:- BMS total voltage high first level alarm - circuit voltage abovethreshold 1215
P120B - 17:- BMS total voltage high second level alarm - circuit voltage abovethreshold 1216
P120C - 17:- BMS total voltage high third level alarm - circuit voltage abovethreshold 1217
P120F -16:- BMS total voltage low third level alarm - circuit voltage belowthreshold 1218
P1210 - 21:- BMS SOC low first level alarm - signal amplitude < minimum 1219
P1214 - 98:- BMS battery charging temperature high first level alarm - componentor system over temperature 1220
P1216 - 98:- BMS battery charging temperature high third level alarm - componentor system over temperature 1221
P1217 - 98:- BMS battery discharging temperature high first level alarm -component or system over temperature 1222
P121B - 98:- BMS battery discharging temperature high third level alarm -component or system over temperature 1223
P121C - 21:- BMS battery charging temperature low third level alarm - signalamplitude < minimum 1224
P121D - 21:- BMS battery discharging temperature low first level alarm - signalamplitude < minimum 1225
P121F - 21:- BMS battery discharging temperature low third level alarm - signalamplitude < minimum 1226
P1220 - 22:- BMS temperature difference high first level alarm - signal amplitude >maximum 1227
P1223 - 19:- BMS discharging current overload first level alarm - circuit currentabove threshold 1228
P1224 - 19:- BMS discharging current overload second level alarm - circuitcurrent above threshold 1229
P1225 - 19:- BMS discharging current overload third level alarm - circuit currentabove threshold 1230
P1226 - 19:- BMS feedback current overload first level alarm - circuit currentabove threshold 1231
P1227 - 19:- BMS feedback current overload second level alarm - circuit currentabove threshold 1232
P1228 - 19:- BMS feedback current overload third level alarm - circuit currentabove threshold 1233
P1229 - 1A:- BMS insulation fault first level alarm - circuit resistance belowthreshold 1234
P122A - 1A:- BMS insulation fault second level alarm - circuit resistance belowthreshold 1235
P1231 - 1A:- BMS insulation fault third level alarm - circuit resistance belowthreshold 1236
P1232 - 27:- BMS SOC jump fault - signal rate of change above threshold 1237
P1233 - 17:- BMS power supply high fault - circuit voltage above threshold 1238
P1234 - 16:- BMS power supply low fault - circuit voltage below threshold 1239
P1235 - 13:- BMS_NegMainRlyConglut - circuit open 1240
P1236 - 13:- BMS_PosMainRlyConglut - circuit open 1241
P1237 - 13:- BMS_HVILAlarm charging second level alarm 1242
P1238 - 16:- BMS_PrechargeFaultAlarm third level alarm - circuit voltage belowthreshold 1243
U1301 - 87:- BMS lost communication with VCU third level alarm - missingmessage 1244
U1302 - 87:- BMS Daisy Chain communication fault discharging first level alarm 1245
U132D - 87:- BMS Daisy Chain communication fault charging third level fault 1246
P306A - 13 :- BMS_HVILAlarm discharging first level alarm 1247
P306B - 1C :- BMS cell voltage sampling fault discharging first level fault 1248
P306C - 1C :- BMS cell voltage sampling fault charging second level fault 1249
P306D - 87 :- BMS current sensor discharging second level fault 1250
P306E - 87 :- BMS current sensor charging second level fault 1251
P306F - 86 :- BMS temperature sensor discharging first level fault 1252
P3069 - 1C :- BMS voltage difference Static First level alarm 1253
P3070 - 86 :- BMS temperature sensor charging second level fault 1254
P3071 - 73 :- BMS_Precharging HW third level fault 1255
P3072 - 73 :- BMS_NegMainRly HW third level fault 1256
P3073 - 73 :- BMS_PosMainRly HW third level fault 1257
P3074 - 56:- BMS_Current sensor offline discharge second level fault 1258
P3075 - 56 :- BMS_Current sensor offline charging third level fault 1259
P3079 - 1C :- BMS cell voltage sampling fault discharging second level fault 1260
P307A - 1C :- BMS cell voltage sampling fault discharging third level fault 1261
P307B - 1C :- BMS cell voltage sampling fault charging third level fault 1262
U132E - 87:- BMS Daisy Chain communication fault discharging second levelalarm 1263
U132F - 87:- BMS Daisy Chain communication fault third level alarm 1264
U1330 - 87:- BMS Daisy Chain communication fault charging second level fault 1265
P307C - 87 :- BMS current sensor discharging third level fault 1266
P307D - 87 :- BMS current sensor charging third level fault 1267
P307E - 86 :- BMS temperature sensor charging third level fault 1268
P307F - 56 :- BMS_Current sensor offline discharge third level fault 1269
P3080 - 56 :- BMS_Current sensor offline charging second level fault 1270
P30A1 - 19 :- BMS charging current overload first level alarm- circuit currentabove threshold 1271
P30A2 - 19 :- BMS charging current overload second level alarm - circuit currentabove threshold 1272
P30A3 - 19 :- BMS charging current overload third level alarm - circuit currentabove threshold 1273
P30A4 - 98 :- BMS PCB high temperature 1274
P30A5 - 47 :- BMS Hardware Chip fault 1275
P30A6 - 44 :- BMS Internal memory read/write fail 1276
P30A7 - 44 :- BMS External memory read/write fail 1277
P30A8 - 08 :- BMS High Voltage Sensor failure 1278
P30A9 - 21 :- BMS SoH Low fault 1279
P30B9 - 13 :- BMS HW Crash Line is Open - Circuit Open 1280
P30BA - 68 :- BMS HW Condition meets the Crash - Event Information 1281
P30BC - 13:- BMS Fast Charging Positive Contactor weld third level fault - circuitopen 1282
P30BD - 13:- BMS Fast Charging Negative weld third level fault - circuit open 1283
P30BE - 09 :- BMS Fast Charging Positive Relay HW third level fault - ComponentFailures 1284
P30BF - 09 :- BMS Fast Charging Negative Relay HW third level fault - ComponentFailures 1285
P30C0 - 61:- VCU CRC failure - signal calculation failure 1286
P30C1 - 13:- Low Voltage MSD Fault - circuit open 1287
P30C3 - 68 :- BMS thermal runway fault - Event Information 1288
P30C4 - 87 :- Smoke Sensor CAN loss – missing message 1289
P30C5 - 86 :- Smoke sensor HW fault – signal invalid 1290
P30C6 - 61 :- Smoke Sensor CRC failure – signal calculation failure 1291
APPENDIX-A: COMPONENT DETAILS AND INFORMATION 1292
APPENDIX-B: HV MSD DISCONNECTION PROCEDURE 1294
APPENDIX-C: TOOL CONNECTION AND COMMUNICATION 1296
VCU DTC DOCS 1297
Contents 1301
U1006 - 04: - Control Module Internal - System Internal Failures 1308
U1006 - 47: - Control Module Internal - watchdog / safety Microcontroller failure 1312
U0028 - 13: - Vehicle Communication Bus A - circuit open 1316
U0028 - 88: - Vehicle Communication Bus A - bus off 1320
U0037 - 13: - Vehicle Communication Bus B - circuit open 1324
U0037 - 88: - Vehicle Communication Bus B - bus off 1328
U0046 - 13: - Vehicle Communication Bus C - circuit open 1333
U0046 - 88: - Vehicle Communication Bus C - bus off 1336
P3045 - 44: - Read diagnosis for non-volatile memory (EEPROM) - data memory failure 1339
P3046 - 44: - Write diagnosis for non-volatile memory (EEPROM) - data memory failure 1343
P3003 -14: - Accelerator Pedal Sensor 1- circuit short to ground or open circuit 1347
P3003 -12: - Accelerator Pedal Sensor 1 - circuit short to battery 1353
P3003 - 29: - Accelerator Pedal Sensor 1 - signal invalid 1359
P3004 – 8F: - Accelerator Pedal Sensor 1 and Sensor 2 values inconsistent - erratic 1364
P3006-14: - Accelerator Pedal Sensor 2 - circuit short to ground or open circuit 1368
P3006-12: - Accelerator Pedal Sensor 2 - circuit short to battery 1374
P3006- 29: - Accelerator Pedal Sensor 2 - signal invalid 1380
P3008 -11: - Power Distribution Unit Positive Busbar Thermistor - circuit short to ground 1385
P3008 -15: - Power Distribution Unit Positive Busbar Thermistor - circuit short to battery or open 1391
P3008 - 29: - Power Distribution Unit Positive Busbar Thermistor - signal invalid 1397
P3009 - 11: - Power Distribution Unit Negative Busbar Thermistor - circuit short to ground 1401
P3009 -15: - Power Distribution Unit Negative Busbar Thermistor - circuit short to battery or open 1406
P3009- 29: - Power Distribution Unit Negative Busbar Thermistor - signal invalid 1412
P3017 - 85: - DC Charging Inlet temperature sensor 2 - signal above allowable range 1416
P3017 - 84: - DC Charging Inlet temperature sensor 2 - signal below allowable range 1423
P3016 - 85: - DC Charging Inlet temperature sensor 1- signal above allowable range 1430
P3016 - 84: - DC Charging Inlet temperature sensor 1 - signal below allowable range 1437
P3026 - 13: - Battery cooling chiller solenoid valve activation line - circuit open 1444
P3026 - 12: - Battery cooling chiller solenoid valve activation line - circuit short to battery 1449
P3026 - 11: - Battery cooling chiller solenoid valve activation line - circuit short to ground 1454
P3028 - 13: - Cabin cooling Evaporator solenoid valve activation line - circuit open 1459
P3028 - 12: - Cabin cooling Evaporator solenoid valve activation line - circuit short to battery 1464
P3028 - 11: - Cabin cooling Evaporator solenoid valve activation line - circuit short to ground 1468
P302B-13: - DC Charging Contactor Negative Coil Low Side activation line - circuit open 1472
P302B- 12: - DC Charging Contactor Negative Coil Low Side activation line - circuit short to battery 1477
P302B- 11: - DC Charging Contactor Negative Coil Low Side activation line - circuit short to ground 1482
P302C-13: - DC Charging Contactor Positive Coil Low Side activation line - circuit open 1487
P302C- 12: - DC Charging Contactor Positive Coil Low Side activation line - circuit short to battery 1493
P302C- 11: - DC Charging Contactor Positive Coil Low Side activation line - circuit short to ground 1498
P302D - 94: - HV Battery Cooling Pump dry run detected - unexpected operation 1503
P302D - 19: - HV Battery Cooling Pump - circuit current above threshold 1509
P302D – 98: HV Battery Cooling Pump - component or system over temperature 1516
P302D - 07: - HV Battery Cooling Pump - Mechanical Failures 1523
P302D - 04: - HV Battery Cooling Pump - System Internal Failures 1529
P302D – 86: - HV Battery Cooling Pump - signal invalid 1534
P302D – 13: - HV Battery Cooling Pump - circuit open 1540
P302D – 12: - HV Battery Cooling Pump - circuit short to battery 1547
P302D – 11: - HV Battery Cooling Pump - circuit short to ground 1553
P302E - 13: - HV Battery Keep alive relay activation line - circuit open 1559
P302E - 12: - HV Battery Keep alive relay activation line - circuit short to battery 1564
P302E - 11: - HV Battery Keep alive relay activation line - circuit short to ground 1569
P302F - 13: - PTC Contactor Low Side activation line - circuit open 1573
P302F - 12: - PTC Contactor Low Side activation line - circuit short to battery 1580
P302F - 11: - PTC Contactor Low Side activation line - circuit short to ground 1585
P3030 - 13: - E-Drive Contactor Low Side activation line - circuit open 1590
P3030 - 12: - E-Drive Contactor Low Side activation line - circuit short to battery 1595
P3030 - 11: - E-Drive Contactor Low Side activation line - circuit short to ground 1600
P3031 - 13: - Traction cooling fast fan relay activation line - circuit open 1605
P3031 - 12: - Traction cooling fast fan relay activation line - circuit short to battery 1610
P3031 - 11: - Traction cooling fast fan relay activation line - circuit short to ground 1615
P3032 - 13: - Traction cooling slow fan relay activation line - circuit open 1620
P3032 - 12: - Traction cooling slow fan relay activation line - circuit short to battery 1625
P3032 - 11: - Traction cooling slow fan relay activation line - circuit short to ground 1630
P3033 - 94: - Traction Cooling Pump dry run detected - unexpected operation 1635
P3033 - 19: - Traction Cooling Pump - circuit current above threshold 1640
P3033 - 98: - Traction Cooling Pump - component or system over temperature 1647
P3033 - 07: - Traction Cooling Pump - Mechanical Failures 1654
P3033 - 04: - Traction Cooling Pump - System Internal Failures 1660
P3033 – 86: - Traction Cooling Pump - signal invalid 1666
P3033 – 13: - Traction Cooling Pump - circuit open 1672
P3033 – 12: - Traction Cooling Pump - circuit short to battery 1678
P3033 – 11: - Traction Cooling Pump - circuit short to ground 1685
P3034 – 13: - E-Drive ignition activation line - circuit open 1691
P3034 – 12: - E-Drive ignition activation line - circuit short to battery 1696
P3034 – 11: - E-Drive ignition activation line - circuit short to ground 1700
P3036 - 13: - Power Train Main Relay activation line - circuit open 1704
P3036 - 12: - Power Train Main Relay activation line - circuit short to battery 1709
P3036 - 11: - Power Train Main Relay activation line - circuit short to ground 1714
P3037 - 13: - E-Drive power supply relay activation line - circuit open 1718
P3037 - 12: - E-Drive power supply relay activation line - circuit short to battery 1722
P3037 - 11: - E-Drive power supply relay activation line - circuit short to ground 1726
P3038 - 13: - HV Battery key on activation line - circuit open 1730
P3038 - 12: - HV Battery key on activation line - circuit short to battery 1735
P3038 – 11: - HV Battery key on activation line - circuit short to ground 1739
P3047 - 09: - MCU contactor weld - Component Failures 1744
P304A - 09: - HV Supply not available at E compressor- Component Failures 1750
P304B - 09: - HV Supply not available at MCU - Component Failures 1754
P2322 - 00: - VCU CAN Internal Error - no sub type information 1759
P2401 - 05: - VCU Internal Error - System Programming Failures 1763
P2402 - 05: - VCU Internal Error - System Programming Failures 1766
P2403 - 00: - VCU Internal Error - no sub type information 1770
P2403 - 92: - VCU Internal Error - performance or incorrect operation 1774
P2405 - 71: - VCU Internal Error - actuator stuck 1778
P2406 - 82: - VCU Internal Error - alive / sequence counter incorrect / not updated 1782
P2407 - 05: - VCU Internal Error - System Programming Failures 1786
P0606 - 49: - VCU Internal Error - internal electronic failure 1790
P0606 - 81: - VCU Internal Error - invalid serial data received 1794
P0606 - 17: - VCU Internal Error - circuit voltage above threshold 1798
P3067 - 04: - CCS DC Fast charging – Both contactors welded- System Internal Failures 1802
P3068 - 04: - CCS DC Fast Charging – Positive or Negative (one) contactor welded - System InternalFailures 1807
P3052 - 18: - PLC Chip-EVSE minimum current is above EV current demand - circuit current belowthreshold 1812
P3056 - 19: - PLC Chip-EVSE parameter above vehicle demand - circuit current above threshold 1814
P3056 - 17: - PLC Chip-EVSE parameter above vehicle demand - circuit voltage above threshold 1816
P3057 - 92: -Power line communication chip deactivation is failed after charge session - erratic 1818
P3059 - 04: - CCS PLC chip supply Signal range check - System Internal Failures 1822
P305A - 04: - CCS PLC chip temperature range maximum - System Internal Failures 1826
P305B - 38: - CCS DC Fast Charging –CP signal Frequency - Signal Frequency Incorrect 1830
P305C - 73: - CCS DC Fast Charging - S2 switch - actuator stuck closed 1837
P305C - 72: - CCS DC Fast Charging - S2 switch - actuator stuck open 1844
P305D - 29: - Charging- Gun Lock Pin Moved Beyond Closed Position - signal invalid 1850
P305E - 73: - Charging- Gun Lock Pin - actuator stuck closed 1857
P305E - 72: - Charging- Gun Lock Pin - actuator stuck open 1863
P305F - 68: - CCS DC Fast Charging- Unplugging of charging equipment required - event information 1869
P3060 - 68: - CCS DC Fast Charging- Removal of charge plug detected despite confirmed interlocking -event information 1876
P3061 - 86: - CCS DC Fast Charging- Charge Plug Inlet temperature too High - signal invalid 1882
P3018 – 85: - Charging- Vehicle Inlet PP Signal - signal above allowable range 1889
P3018 – 84: - Charging- Vehicle Inlet PP Signal - signal below allowable range 1896
P3018 – 29: - Charging- Vehicle Inlet PP Signal - signal invalid 1902
P3018 – 64: - Charging- Vehicle Inlet PP Signal - signal plausibility failure 1908
P3019 – 85: - Charging- Vehicle inlet CP signal frequency - signal above allowable range 1914
P3019 – 84: - Charging- Vehicle inlet CP signal frequency - signal below allowable range 1920
P3019 – 86: - Charging- Vehicle inlet CP signal frequency - signal invalid 1926
P304F - 12: - Charging Gun lock/unlock activation circuit - circuit short to battery 1933
P304F - 11: - Charging Gun lock/unlock activation circuit - circuit short to ground 1940
P304F - 92: - Charging Gun lock/unlock activation circuit - performance or incorrect operation 1946
P3050 – 86: - CP Signal Voltage - signal invalid 1952
P3062 - 13: - Interlock Charge plug - circuit open 1958
P3062 - 19: - Interlock Charge plug - circuit current above threshold 1964
P3062 - 85: - Interlock Charge plug - signal above allowable range 1971
P3062 - 84: - Interlock Charge plug - signal below allowable range 1978
P3062 - 12: - Interlock Charge plug - circuit short to battery 1985
P3062 - 11: - Interlock Charge plug - circuit short to ground 1992
P3062 - 92: - Interlock Charge plug - performance or incorrect operation 1999
P302A - 85: - DC Fast charging S2 switch feedback - signal above allowable range 2006
P302A - 84: - DC Fast charging S2 switch feedback - signal below allowable range 2012
P3063 - 13: - Reverse Lamp - circuit open 2018
P3063 - 12: - Reverse Lamp - circuit short to battery 2022
P3063 - 11: - Reverse Lamp - circuit short to ground 2026
P3064 - 11: - Sensor supply Module 1 - circuit short to ground 2030
P3064 - 16: - Sensor supply Module 1 - circuit voltage below threshold 2036
P3064 - 17: - Sensor supply Module 1 - circuit voltage above threshold 2041
P3065 - 11: - Sensor supply Module 2 - circuit short to ground 2046
P3065 - 16: - Sensor supply Module 2 - circuit voltage below threshold 2052
P3065 - 17: - Sensor supply Module 2 - circuit voltage above threshold 2058
P3066 - 11: - Sensor supply Module 3 - circuit short to ground 2064
P3066 - 16: - Sensor supply Module 3 - circuit voltage below threshold 2070
P3066 - 17: - Sensor supply Module 3 - circuit voltage above threshold 2076
P0562 - 16: - Battery voltage at VECU - Circuit voltage below threshold 2083
P0563 - 17: - Battery voltage at VECU - Circuit voltage above threshold 2087
U1329 - 08: - Lost Communication with DCDC converter module - Bus Signal / Message Failures 2091
U132A - 08: - Lost Communication with On-Board Charger (OBC) module - Bus Signal / MessageFailures 2098
U0140 - 08: - Lost Communication with Body Control Module (BCM) - Bus Signal / Message Failures 2104
U0121 - 08: - Lost Communication with ABS module - Bus Signal / Message Failures 2110
U0164 - 08: - Lost Communication with Heating Ventilation and Air-Conditioning (HVAC) module - BusSignal / Message Failures 2116
U132C - 08: - Lost Communication with Gear Selector Switch (GSS) module - Bus Signal / MessageFailures 2121
U1322 - 08: - Lost Communication with Battery Management System (BMS) module - Bus Signal /Message Failures 2127
U132B - 08: - Lost Communication with compressor module - Bus Signal / Message Failures 2133
U1321 - 08: - Lost Communication with Motor control Unit (MCU) module - Bus Signal / MessageFailures 2138
U0151 - 08: - Lost Communication with Supplementary Restraint System (SRS) module - Bus Signal /Message Failures 2143
P3041 - 68: - VECU received BMS derate flag CAN Signal from BMS – event information 2148
P3089 - 68: - VECU EEPROM write successful for Crash Detection - event information 2150
P3086 - 68: - Difference in High voltage between PDU and HV battery - event information 2152
P308A - 68: - Low mismatch in requested torque from VECU and E-drive feedback Torque - eventinformation 2157
P308B - 68: - High Mismatch in requested torque from VECU and E-drive feedback Torque - eventinformation 2159
P308C - 1A: - VECU received Low isolation resistance fault CAN signal from BMS - circuit resistancebelow threshold 2161
P3084 - 68: - High Voltage battery Level 3 Fault CAN signal received by VECU - event information 2163
P3085 - 68: - E-drive MCU Level 3 Fault CAN signal received by VECU - event information 2166
P303F – 13: - Telematics ECU hardware wakeup activation line - circuit open 2168
P303F – 12: - Telematics ECU hardware wakeup activation line - circuit short to battery 2173
P303F – 11: - Telematics ECU hardware wakeup activation line - circuit short to ground 2178
P301E - 13: - Vehicle HVIL Sense PWM - circuit open 2183
P301F - 13: - PDU HVIL Sense PWM - circuit open 2194
P30AF - 15: Cruise Switch sensor input to VECU - circuit short to battery or open 2199
P30AF - 11: Cruise Switch sensor input to VECU - circuit short to ground 2205
P30B0 - 15: Regen Switch sensor input to VECU - circuit short to battery or open 2211
P30B0 - 11: Regen Switch sensor input to VECU - circuit short to ground 2217
P30B1 - 15: Eco/Sports Switch sensor input to VECU - circuit short to battery or open 2223
P30B1 - 11: Eco/Sports Switch sensor input to VECU - circuit short to GND 2229
P30B8 - 12: AC Linear Pressure Sensor value input to VECU - circuit short to battery 2234
P30B8 - 16: AC Linear Pressure Sensor value input to VECU - circuit voltage below threshold 2238
P30B5 – 4B: AC charging inlet temperature is greater than threshold 2243
P30B4 – 15: AC charging inlet temperature sensor on line connection – circuit short to battery or open 2247
P30B4 – 11: AC charging inlet temperature sensor on line connection – circuit short to ground 2254
P30B6 – 15: AC charging inlet temperature sensor on neutral connection – circuit short to battery oropen 2261
P30B6 – 11: AC charging inlet temperature sensor on neutral connection – circuit short to ground 2268
P300C – 29: Brake pedal sensor signal value from ESP – signal invalid 2275
P30AE – 29: Vehicle speed signal value from ESP – signal invalid 2277
P3051 - 19: - DC Fast Charging CCS PLC Chip - circuit current above threshold 2278
P3051 - 04: - DC Fast Charging CCS PLC Chip - System Internal Failures 2281
P3087 - 12: - Fascia switch Fault - circuit short to battery 2284
P3083 - 85: - CCS PLC chip temperature – Signal above allowable range 2288
P30AB - 68: - OBC fault CAN signal received by VECU - event information 2292
P30AA - 68: - DCDC fault CAN signal received by VECU - event information 2294
P3008 - 4B: - Power Distribution Unit Positive Busbar Thermistor - over temperature 2296
P3009- 4B: - Power Distribution Unit Negative Busbar Thermistor - over temperature 2301
P3111 - 15: V2X Switch sensor input to VECU - circuit short to battery or open 2306
P30AF - 11: V2X Switch sensor input to VECU - circuit short to ground 2310
VCU REPLACEMENT PROCEDURE 2315
TABLE OF CONTENTS 2317
1 Introduction 2318
1.1.1 Document Purpose 2318
1.1.2 Document Scope 2318
1.2 Terminologies 2319
1.3 Reference Documents 2320
2 VCU Replacement Procedure 2321
2.1 Pre-checks/tasks 2321
2.2 VCU Replacement Process 2322
3 VCU Figures 2324
BCM DTC DOCS 2334
Contents 2338
Change History 2335
IVN DTCs 2353
CAN Bus Architecture for TIAGO 2353
CAN Wiring Harness Diagram for TIAGO 2354
Abbreviation 2355
Preliminary Check 2356
U0028 – 13 :- Vehicle Communication Bus A-open circuit 2357
U0028 – 88 :- Vehicle Communication Bus A-Bus off 2359
U0037 – 13 :- Vehicle Communication Bus B – open circuit 2361
U0037 – 88 :- Vehicle Communication Bus B – Bus off 2363
U0100 – 08 :- Lost communication with ECM- Message Timeout Failure 2365
U0151 – 08 :- Lost communication with Restraints Control Module (SRS) - Message Timeout Failure 2366
U0155 – 08 :- Lost communication with instrument Panel Cluster- IPC Message Time Out Failure 2371
U0101 – 08 :- Lost communication with Transmission Control Module- TCM Message Time Out Failure 2372
U0167 – 08 :- Lost communication with vehicle Immobilizer Control Module- VICM Message Time Out Failure 2373
U1315 – 08 :- Lost Communication With PEPS - Bus Signal / Message Failures 2374
U130E – 08 :- Lost Communication With Rain Light Sensor (RLS) - Bus Signal / Message Failure 2377
U1302 – 88 :- LIN Bus A - bus off 2380
U1303 – 88 :- LIN Bus B - bus off 2383
U0401 – 81 :- Invalid Data Received From ECM 2386
U0402 – 81 :- Invalid Data Received From TCM – Invalid Serial Data Received 2387
U0423 – 81 :- Invalid Data Received From IPC 2390
U0424 – 81 :- Invalid Data Received From HVAC – Invalid Serial Data Received 2393
U0426 – 81 :- Invalid Data Received From VICM 2396
Generic DTCs 2399
U3000 – 08 :- Control Module - Bus Signal / Message Failure 2399
U1006 – 42 :- Control Module Internal – general memory failure 2400
P0604 – 00 :- Internal Control Module Random Access Memory (RAM) Error 2402
P0605 – 00 :- Internal Control Module Read Only Memory (ROM) Error 2404
U1008 – 16 :- Control Module Input Power 1 - circuit voltage below threshold 2406
U1008 – 17 :- Control Module Input Power 1 – circuit voltage above threshold 2410
U1009 – 16 :- Control Module Input Power 2 – circuit voltage below threshold 2414
U1009 – 17 :- Control Module Input Power 2 – circuit voltage above threshold 2418
U100A – 16 :- Control Module Input Power 3 – circuit voltage below threshold 2422
U100A – 17 :- Control Module Input Power 3 – circuit voltage above threshold 2426
U1016 – 12: Control Module Output Power 1 – circuit short to battery 2430
U1016 – 14 : Control Module Output Power 1 – circuit short to ground or open 2434
U1017 – 15: Control Module Output Power 2 – circuit short to battery or open 2438
U1017 – 11 : Control Module Output Power 2 – circuit short to ground 2442
U1617 – 81 :- Invalid Data Received From PEPS – invalid serial data received 2446
U1617 – 82 :- Invalid Data Received From PEPS – alive / sequence counter incorrect / not updated 2449
U1617 – 83 :- Invalid Data Received From PEPS – value of signal protection calculation incorrect 2452
U1019 – 62 :- Passive Start Powermode - signal compare failure 2455
U1612 – 56 :- Head Unit Pairing Detection - Invalid / incompatible configuration 2456
U1612 – 62 :- Head Unit Pairing Detection - signal compare failure 2459
Exterior Light DTCs 2462
B2236 – 12 :- Position Lamp Switch – Circuit Short to Battery 2462
B2236 – 11 :- Position Lamp Switch – Circuit short to Ground 2466
C0040 – 11 :- Brake Pedal Switch – Circuit short to Ground 2470
C0040 – 12 : Brake Pedal Switch – Circuit short to Battery 2474
B221A – 12 : Headlamp On Signal – circuit short to battery 2477
B221A – 11: Headlamp On Signal – Short to Ground 2481
B225A – 14: Front Fog Lamp Relay – Short to Ground or Open 2485
B225A – 12: Front Fog Lamp Relay – Short to Battery 2486
B222C – 11: Low Beam Relay – Short to Ground 2490
B222C – 12: Low Beam Relay – Short to Battery 2494
B2204 – 11: Combined High Beam Circuit – Short to Ground 2498
B2204 – 15: Combined High Beam – Short to Battery or Open Circuit 2502
B2224 – 11: Left Position Lamps – Short to Ground 2506
B2224 – 15: Left Position Lamps – Short to Battery or Open Circuit 2510
B2247– 11: Right Position Lamps– Short to Ground 2514
B2247– 15: Right Position Lamps – Short to Battery or Open Circuit 2518
B221F – 11: Left Front Fog Lamp – Circuit Short to Ground 2522
B221F – 15: Left Front Fog Lamp Circuit – Short to Battery or Open Circuit 2526
B2242 – 11: Right Front Fog Lamp Circuit – Short to Ground 2530
B2242 – 15: Right Front Fog Lamp Circuit – Short to Battery or Open Circuit 2534
B2225 – 11: Left Rear Fog Lamp – Circuit Short to Ground 2538
B2225 – 15: Left Rear Fog Lamp Circuit – Short to Battery or Open Circuit 2542
B2248 – 11: Right Rear Fog Lamp Circuit – Short to Ground 2546
B2248 – 15: Right Rear Fog Lamp Circuit – Short to Battery or Open Circuit 2550
B2227 – 11: Left Stop Lamp Circuit – Short to Ground 2554
B2227 – 15: Left stop Lamp Circuit – Short to Battery or Open Circuit 2558
B224A – 11: Right Stop Lamp Circuit – Short to Ground 2562
B224A – 15: Right stop Lamp Circuit – Short to Battery or Open Circuit 2566
B2229 – 11: Left Turn Indicator – Short to Ground 2570
B2229 – 15: Left Turn Indicator – Short to Battery or Open Circuit 2574
B224C – 11: Right Turn Indicator – Short to Ground 2578
B224C – 15: Right Turn Indicator – Short to Battery or Open Circuit 2582
B2269 – 11: Rear Left Turn Indicator LEDs – Short to Ground 2586
B2269 – 15: Rear Left Turn Indicator LEDs – Short to Battery or Open Circuit 2590
B2268 – 11: Rear Right Turn Indicator LEDs – Short to Ground 2594
B2268 – 15: Rear Right Turn Indicator LEDs – Short to Battery or Open Circuit 2598
B2260 – 11: Left Daylight Running Lamp – Short to Ground 2602
B2260 – 15: Left Daylight Running Lamp – Short to Battery or Open Circuit 2606
B2261 – 11: Right Daylight Running Lamp – Short to Ground 2610
B2261 – 15: Right Daylight Running Lamp – Short to Battery or Open Circuit 2614
B2229 – 1D: Left Turn Indicator – Circuit Current out of range 2618
B224C – 1D: Right Turn Indicator – Circuit Current out of range 2622
B225B – 09: Master Light Switch Failure – Component Failures 2626
B225C – 09: Combination Switch Failures (Lights) – Component Failures 2629
B225D – 09: Combination Switch Failures (Wipers) – Component Failures 2633
B222E - 11: Main Beam Switch - Circuit Short to Ground 2634
B222E - 12: Main Beam Switch - Circuit short to Battery 2637
B2503 – 11: Reverse Gear Selection Switch - Circuit short to Ground or Open Circuit 2640
B2503 – 12: Reverse Gear Selection Switch - Circuit short to Battery 2644
B220A – 23: Front Fog Lamp Control Switch – Signal Stuck Low 2647
B220A – 11: Front Fog Lamp Control Switch – Short to Ground 2651
B220A – 12: Front Fog Lamp Control Switch – Short to Battery 2655
B2252 – 62: Turn Indicator Switch – signal compare failure 2659
B222D - 11: Low Beam Switch - Circuit Short to Ground 2665
B222D - 12: Low Beam Switch - Circuit short to Battery 2668
B2253 – 11: Turn Left Indicator Switch Circuit – circuit short to ground 2671
B2253 – 12: Turn Left Indicator Switch Circuit – circuit short to battery 2675
B2254 – 11: Turn Right Indicator Switch Circuit – circuit short to ground 2679
B2254 – 12: Turn Right Indicator Switch Circuit – circuit short to battery 2683
B2216 – 11: Hazard Indicator Lamp – Short to Ground 2687
B2217 – 11: Hazard Switch – Short to Ground 2691
B2217 – 12: Hazard Switch – Short to Battery or Open Circuit 2695
B2217 – 23: Hazard Switch - signal stuck low 2699
B2239 – 23: Rear Fog Lamp Control Switch – Signal Stuck Low 2703
B2239 – 11: Rear Fog Lamp Control Switch – Short to Ground 2707
B2239 – 12: Rear Fog Lamp Control Switch – Short to Battery 2711
B2218 - 11: Headlamp Auto On Enable Switch - Circuit Short to Ground 2715
B2218 - 12: Headlamp Auto On Enable Switch - Circuit short to Battery 2718
Lock Control DTCs 2721
B1301 - 11: Driver Door Ajar Switch - Circuit Short to Ground 2721
B1301 - 12: Driver Door Ajar Switch - Circuit short to Battery 2724
B1308 - 11: Passenger Door Ajar Switch - Circuit Short to Ground 2727
B1308 - 12: Passenger Door Ajar Switch - Circuit short to Battery 2730
B1306 - 11: Left Rear Door Ajar Switch - Circuit Short to Ground 2733
B1306 - 12: Left Rear Door Ajar Switch - Circuit short to Battery 2736
B130D - 11: Right Rear Door Ajar Switch - Circuit Short to Ground 2739
B130D - 12: Right Rear Door Ajar Switch - Circuit short to Battery 2742
B1620 - 11: Other Doors Switch - Circuit Short to Ground 2745
B1620 - 12: Other Doors Switch - Circuit short to Battery 2748
B162C - 11: Tailgate State Switch - Circuit Short to Ground 2751
B162C - 12: Tailgate State Switch - Circuit short to Battery 2754
B1602 - 11: Cabin Global Closing Signal - Circuit Short to Ground 2757
B160F - 11: Driver Door Lock Signal - Circuit Short to Ground 2761
B160F - 12: Driver Door Lock Signal - Circuit short to Battery 2764
B1610 - 11: Driver Door Unlock Signal - Circuit Short to Ground 2767
B1610 - 12: Driver Door Unlock Signal - Circuit short to Battery 2770
B1630 - 62: Driver Door Lock/Unlock Signal - Signal Compare Failure 2773
B2501- 12: Horn Relay - Circuit short to Battery 2778
B1609 - 14: Door Lock Relay - Circuit Short to Ground or Open 2782
B1609 - 12: Door Lock Relay - Circuit Short to Battery 2786
B160A - 12: Door Second Stage UnLock/ Door UnLock control others Relay - Circuit Short to Battery 2790
B160B– 12: Door Unlock Control Driver Relay/Tailgate Unlock Control Relay– circuit short to battery 2794
B160B– 14: Door Unlock Control Driver Relay/Tailgate Unlock Control Relay– Short to Ground or Open 2798
B160E - 62: Mechanical Key Set/Reset Signal - Signal Compare Failure 2802
B1618 - 11: Infotainment Removal Signal - Circuit Short to Ground 2807
B1618 - 15: Infotainment Removal Signal - Circuit short to Battery or Open Circuit 2811
B1619 - 23: Internal Lock Switch - signal stuck low 2815
B161A - 23: Internal Unlock Switch - signal stuck low 2819
B161E - 23: Mechanical Key Reset Signal - signal stuck low 2823
B161F – 23: Mechanical Key Set Signal - signal stuck low 2827
B163F – 23: Tailgate Unlock Switch - signal stuck low 2831
Power Mode (OMM) DTCs 2835
U100F - 11: Ignition Power mode Input - Circuit Short to Ground 2835
U100F - 12: Ignition Power mode Input - Circuit Short to Battery 2839
U1000 - 11: Accessory Power mode Input - Circuit Short to Ground 2842
U1000 - 12: Accessory Power mode Input - Circuit Short to Battery 2846
U1010 - 11: Key In Signal - Circuit Short to Ground 2849
U1010 - 12: Key In Signal - Circuit Short to Battery 2853
U100E - 11: Crank Power mode Input - Circuit Short to Ground 2856
U100E - 12: Crank Power mode Input - Circuit Short to Battery 2860
U100E - 23: Crank Power mode Input – switch stuck low 2863
B1F00 – 11: Accessory Delay Signal – Circuit Short to Ground 2867
U1013 – 11: Wake-Up Signal – Circuit Short to Ground 2871
U1013 – 12: Wake-Up Signal – Circuit Short to Battery 2875
U1014 – 09: Ignition Switch Failure 2876
Interior Lamps DTCs 2877
B1F04 – 11: Front Courtesy Light – Circuit Short to Ground 2877
B1F06 – 11: Ignition Keyhole Illumination Signal – Circuit Short to Ground 2881
B1F09 – 11: Interior Lamp Deactivation Signal – Circuit Short to Ground 2885
B1F11 – 11: Ambient Door Pocket Lights – Circuit Short to Ground 2889
B1F11 – 15: Ambient Door Pocket Lights – circuit short to battery or open 2893
B1F12 – 11: Ambient Roof Lights – Circuit Short to Ground 2897
B1F12 – 15: Ambient Roof Lights – circuit short to battery or open 2901
B1F13 – 11: Ambient Spot Lights – Circuit Short to Ground 2905
B1F14 – 11: Ambient Roof Lights – Circuit Short to Ground 2909
B1F14 – 15: Ambient Foot well Lights – circuit short to battery or open 2913
B1F15 - 23: Ambient Light Switch - signal stuck low 2917
U133E-08 Lost Communication With Mood Light Sensor-Bus Signal / Message Failure 2921
Mirror Fold or Unfold (ORVM) DTCs 2924
B2203 – 11: Combined External Mirror Folding Signal – Circuit Short to Ground 2924
B2232 – 23: Mirror Fold/Unfold Switch – Signal Stuck Low 2928
Rain Light Sensor (RLS) 2932
B2265 – 54 : Rain Sensor Calibration error 2932
B2264 – 17 : RLS Over Voltage error 2936
B2262 – 49 : Light Sensor Hardware Failure 2940
B2263 – 49 : Rain Sensor Hardware Failure 2944
U133D-08 Lost Communication with Humidity Sensor Bus signal/Message failure 2948
Rear Defogger DTCs 2951
B221E - 11: Heated Rear Windscreen Relay - circuit short to ground 2951
B221E - 15: Heated Rear Windscreen Relay - circuit short to battery or open 2956
B2238- 11: Rear Defogger switch circuit short to GND/ Open 2961
B2238- 12: Rear Defogger switch circuit short to BATT 2964
B2238- 23: Rear Defogger switch circuit short to GND 2967
User Customization Settings (UCS) DTCs 2970
U1613 – 64 : System Customization Data - signal plausibility failure 2970
Wiper & Washer (WW) DTCs 2975
B220C - 11: Front Washer Switch - Circuit Short to Ground 2975
B220C - 12: Front Washer Switch - Circuit short to Battery 2979
B220C – 23: Front Washer Switch – Signal Stuck Low 2982
B223B - 11: Rear Washer Switch - Circuit Short to Ground 2986
B223B - 12: Rear Washer Switch - Circuit short to Battery 2990
B223B – 23: Rear Washer Switch – Signal Stuck Low 2993
B2212 - 11: Front Wiper Low Speed Switch - Circuit Short to Ground 2997
B2212 - 12: Front Wiper Low speed Switch - Circuit short to Battery 3001
B220E - 11: Front Wiper High Speed Switch - Circuit Short to Ground 3005
B220E - 12: Front Wiper High speed Switch - Circuit short to Battery 3009
B2211 - 11: Front Wiper Intermittent Switch - Circuit Short to Ground 3013
B2211 - 12: Front Wiper Intermittent Switch - Circuit short to Battery 3017
B223D - 11: Rear Wiper Mode Switch - Circuit Short to Ground 3021
B223D - 12: Rear Wiper Mode Switch - Circuit short to Battery or Open Circuit 3022
B2213 - 11: Front Wiper Park Position Signal - Circuit Short to Ground 3023
B2213 - 12: Front Wiper Park Position Signal - Circuit short to Battery 3027
B223E - 11: Rear Wiper Park Position Signal - Circuit Short to Ground 3031
B223E - 12: Rear Wiper Park Position Signal - Circuit short to Battery 3035
B2213 - 92: Front Wiper Park Position Signal - Performance or incorrect operation 3039
B2213 - 97: Front Wiper Park Position Signal - Component or system operation obstructed or blocked 3043
B223E - 92: Rear Wiper Park Position Signal – Performance or Incorrect Operation 3047
B223E - 97: Rear Wiper Park Position Signal - Component or system operation obstructed or blocked 3051
B220B- 11: Front Washer Pump Short to Ground 3055
B220B- 15: Front Washer Pump Short to Batt/ Open 3058
B223A- 11: Rear Washer Pump Short to GND 3061
B223A- 15: Rear Washer Pump Short to Batt/ Open 3064
B2258- 14: Wiper On/Off Relay Short to Ground/ Open 3067
B2258- 12: Wiper On/Off Relay Short to BATT 3070
B2256- 14: Wiper High/Low Relay Short to Ground/ Open 3073
B2256- 12: Wiper High/Low Relay Short to BATT 3076
B2240- 14: Rear Wiper Relay Short to Ground/ Open 3079
B2240- 12: Rear Wiper Relay Short to BATT 3082
B2215 – 14 : Front Wiper Variable Speed Switch GND/ Open 3085
B2215 – 1C : Front Wiper Variable Speed Switch voltage out of range 3088
U0100 – 87 : Lost Communication with ECM – Missing Message failure 3091
U0151 – 87 : Lost Communication with Restraints Control Module (SRS) – Missing Message Failure 3092
U0155 – 87 : Lost Communication with instrument Panel Cluster- IPC Missing Message Failure 3093
U0167 – 87 : Lost Communication with Vehicle Immobilizer Control Module- VICM Missing Message Failure 3094
B2267 – 09: Emergency HW Path Failure (Brake Lamps / Position Lamps / Low Beam output) – ComponentFailures 3095
Window Winding 3098
B1326 – 12: Express down output_Short_to_Battery 3098
B1326 – 11: Express down output_Short_to_Ground 3102
B1325 – 23: Express down_Switch – Signal Stuck Low 3106
B1324 – 09: Window winding switch implausible-Component Failure 3109
B130F – 09: Auto Up ECU Error 3112
B1311 – 96: Auto Up ECU Motor/Relay Error 3115
B1312 – 04: Auto Up ECU Sensing System Error 3119
B1313 – 98: Auto Up ECU Motor Thermal Protection 3123
B1314 – 16: Auto Up ECU Undervoltage 3127
B1315 – 49: Auto Up ECU Window Motor Reversing 3131
B1316 – 56: Auto Up ECU Configuration Error 3135
B1317 – 62: Auto Up ECU Hardwired Wake up Error 3139
U0420-81:- Invalid Data Received From Power Steering Control Module 3144
Park Distance Control DTCs 3145
B1926 – 11 : PDC Activation Switch Input – Circuit short to Ground 3145
B1926 – 12 : PDC Activation Switch Input – Circuit short to Battery 3146
B1928 – 11 : PACM Active LED Indicator – Circuit short to Ground 3147
B1928 – 15 : PDC Activation Switch Input – circuit short to battery or open 3148
B1922 –11 : Proximity Sensor Rear RH input – Circuit short to Ground 3149
B1922 –12 : Proximity Sensor Rear RH input – Circuit short to Battery 3153
B1922 –13 : Proximity Sensor Rear RH input – Circuit Open 3157
B1923 –11 : Proximity Sensor Rear Mid RH input – Circuit short to Ground 3161
B1923 –12 : Proximity Sensor Rear Mid RH input – Circuit short to Battery 3165
B1923 –13 : Proximity Sensor Rear Mid RH input – Circuit Open 3169
B1924 –11 : Proximity Sensor Rear Mid LH input – Circuit short to Ground 3173
B1924 –12 : Proximity Sensor Rear Mid LH input – Circuit short to Battery 3177
B1924 –13 : Proximity Sensor Rear Mid LH input – Circuit Open 3181
B1925 –11 : Proximity Sensor Rear LH input – Circuit short to Ground 3185
B1925 –12 : Proximity Sensor Rear LH input – Circuit short to Battery 3189
B1925 –13 : Proximity Sensor Rear LH input – Circuit Open 3193
U130B – 08 : Lost Communication With Head Unit (HU) – Bus Signal/Message failures 3197
U130B – 87 : Lost Communication With Head Unit (HU) – Missing Message 3200
U131E - 08: Loss communication with rear PDC 3202
B1929 – 96: Proximity Sensor Rear RH Failure - Component Internal Failure 3205
B192A – 96: Proximity Sensor Rear Mid RH Failure - Component Internal Failure 3209
B192B – 96: Proximity Sensor Rear Mid LH Failure - Component Internal Failure 3213
B192C – 96: Proximity Sensor Rear LH Failure - Component Internal Failure 3217
P0602 – 54 : Control Module Programming Error - Missing Calibration 3221
B194C – 54 : Rear Master sensor calibration mismatch or No Calibration or Vehicle ID mismatch 3222
B194D – 54 : Front Master sensor calibration mismatch or No Calibration or Vehicle ID mismatch 3226
B194C – 41 : Rear master sensor wrong calibration due to CRC mismatch 3230
B194D – 41 : Front master sensor wrong calibration due to CRC mismatch 3234
B225E – 11: Left Reverse Lamp Circuit – Short to Ground 3238
B225E – 15: Left Reverse Lamp Circuit – Short to Battery or Open Circuit 3242
B225F – 11: Right Reverse Lamp Circuit – Short to Ground 3243
B225F – 15: Right Reverse Lamp Circuit – Short to Battery or Open Circuit 3247
B1940 –11 : Proximity Sensor Front RH input – Circuit short to Ground 3251
B1940 –12 : Proximity Sensor Front RH input – Circuit short to Battery 3255
B1940 –13 : Proximity Sensor Front RH input – Circuit Open 3259
B1942 –11 : Proximity Sensor Front Mid RH input – Circuit short to Ground 3263
B1942 –12 : Proximity Sensor Front Mid RH input – Circuit short to Battery 3267
B1942 –13 : Proximity Sensor Front Mid RH input – Circuit Open 3271
B1944 –11 : Proximity Sensor Front Mid LH input – Circuit short to Ground 3275
B1944 –12 : Proximity Sensor Front Mid LH input – Circuit short to Battery 3279
B1944 –13 : Proximity Sensor Front Mid LH input – Circuit Open 3283
B1946 –11 : Proximity Sensor Front LH input – Circuit short to Ground 3287
B1946 –12 : Proximity Sensor Front LH input – Circuit short to Battery 3291
B1946 –13 : Proximity Sensor Front LH input – Circuit Open 3295
B1941 – 96: Proximity Sensor Front RH Failure - Component Internal Failure 3299
B1943 – 96: Proximity Sensor Front Mid RH Failure - Component Internal Failure 3303
B1945 – 96: Proximity Sensor Front MidLH Failure - Component Internal Failure 3307
B1947 – 96: Proximity Sensor Front LH Failure - Component Internal Failure 3311
U131F - 08: Loss communication with front PDC 3315
ESS Switch DTCs 3318
P1E00 – 23: ESS Switch – Signal Stuck Low 3318
Airbag Crash Signal DTCs 3322
B1000 – 14: Airbag Crash Signal – circuit short to ground or open 3322
B1000 – 15: Airbag Crash Signal – circuit short to battery or open 3326
B1000 – 1C: Airbag Crash Signal – circuit voltage out of range 3330
B1323 – 06: PEPS-BCM Cryptography 3333
U0131 – 08: Lost Communication With Power Steering Control Module 3336
U1309 – 08: Lost Communication With Antilock Braking System/Electronic Stability Program (ABS/ESP)Control Module 3337
B160A – 14: Door Second Stage UnLock/Door UnLock control others Relay : circuit short to ground or open 3338
B1F07 – 11: Illumination Dimming Level PWM Output : circuit short to ground 3339
B1F07 – 15: Illumination Dimming Level PWM Output : circuit short to battery or open 3340
B1F08 – 12: Illumination Level Switch : circuit short to battery 3341
B1F08 – 14: Illumination Level Switch : circuit short to ground or open 3342
B2203 – 13: Combined External Mirror Folding Signal : circuit open 3343
B2203 – 15: Combined External Mirror Folding Signal : circuit short to battery or open 3344
B2247 – 14: Right Position Lamps : circuit short to ground or open 3345
U0101 – 87 :- Lost communication with Transmission Control Module – missing message 3346
U0164 – 08 :- Lost Communication With HVAC Control Module – Bus Signal / Message Failures 3347
U0164 – 87 :- Lost Communication With HVAC Control Module – missing message 3348
U0254 – 08 :- Lost Communication With Remote Start Module – Bus Signal / Message Failures 3349
U1309 – 87 :- Lost Communication With Antilock Braking System/Electronic Stability Program (ABS/ESP)Control Module – missing message 3350
U1310 – 08 :- Lost Communication With Trailer (TR) Control Module – Bus Signal / Message Failures 3353
U1310 – 87 :- Lost Communication With Trailer (TR) Control Module – missing message 3354
U1319 – 08 :- Lost Communication With Auto Up ECU – Bus Signal / Message Failures 3355
B192D –11 : Buzzer output line DTC – Circuit short to Ground 3356
B192D –12 : Buzzer output line DTC – Circuit short to Battery 3360
B192D –14 : Buzzer output line DTC – Circuit short to Ground or Open 3364
B192D –15 : Buzzer output line DTC – Circuit short to Battery or Open 3368
U1614 – 62 : Odometer Storage Fault – Signal Compare Failure 3372
U1614 – 94 : Odometer Storage Fault – unexpected operation 3377
U1614 – 81 : Odometer Storage Fault – invalid serial data received 3382
U1627 – 31 : LBIBS Module Communication with transponder – No Signal 3387
U1628 – 01 : Lost Communication with Base station Antenna – General Electrical Failure 3391
B1636 – 31 : Communication with LBIBS Module – No Signal 3395
B1639 – 06 : Module ECM/PCM & BCM handshake failed – Algorithm Based Failures 3399
B1653 – 06 : LBIBS Module - Transponder Key Authentication Failure – Algorithm Based Failures 3403
B1654 –12 : Immobilizer Control Module Status indicator – Circuit short to Battery 3407
B1654 –14 : Immobilizer Control Module Status indicator – Circuit short to Ground or Open 3411
B1644 – 05 : No Transponder Key Pairing Done – System Programming Failures 3415
B1651 – 05 : Partial Transponder Key Pairing Done – System Programming Failures 3419
B1648 – 00 : VIN Number Mismatch With IPC – no sub type information 3423
B162D - 14: Tailgate Unlock Signal - Circuit Short to Ground or Open 3426
B162D - 12: Tailgate Unlock Signal - Circuit short to Battery 3430
U1320 – 08 : Lost Communication With Vehicle Control Unit (VCU) – Bus Signal/Message failures 3434
U1320 – 87 : Lost Communication With Vehicle Control Unit (VCU) – Missing Message 3437
U0198 – 08 : Lost Communication With Telematics Control Unit (TCU) – Bus Signal/Message failures 3440
U0198 – 87 : Lost Communication With Telematics Control Unit (TCU) – Missing Message 3443
B1601 - 11: Bonnet State Switch - Circuit Short to Ground 3446
B1601 - 12: Bonnet State Switch - Circuit short to Battery 3449
U1012 - 11: Wake Up On Entry Signal - Circuit Short to Ground 3452
U1012 - 12: Wake Up on Entry Signal - Circuit short to Battery 3455
B1619 - 11: Internal Lock Switch - Circuit Short to Ground 3458
B1619 - 12: Internal Lock Switch - Circuit short to Battery 3461
B161A - 11: Internal Unlock Switch - Circuit Short to Ground 3464
B161A - 12: Internal UnLock Switch - Circuit short to Battery 3467
B2232 - 11: Mirror Fold/Unfold Switch - Circuit Short to Ground 3470
B2232 - 12: Mirror Fold/Unfold Switch - Circuit short to Battery 3473
P1E00 - 11: ESS Switch - Circuit Short to Ground 3476
P1E00 - 12: ESS Switch - Circuit short to Battery 3479
B2230 - 11: Master Light Switch Fail Safe Signal - Circuit Short to Ground 3482
B2230 - 12: Master Light Switch Fail Safe Signal - Circuit short to Battery 3483
B1F15 - 11: Ambient Light Switch - Circuit Short to Ground 3484
B1F15 - 12: Ambient Light Switch - Circuit short to Battery 3485
B161F - 11: Mechanical Key Set Signal - Circuit Short to Ground 3486
B161F - 12: Mechanical Key Set Signal - Circuit short to Battery 3487
B161E - 11: Mechanical Key Reset Signal - Circuit Short to Ground 3488
B161E - 12: Mechanical Key Reset Signal - Circuit short to Battery 3489
B223C - 11: Rear Wiper Fixed Interval Signal - Circuit Short to Ground 3490
B223C - 12: Rear Wiper Fixed Interval Signal - Circuit short to Battery 3493
U1011 - 11: Key Out Signal - Circuit Short to Ground 3496
U1011 - 12: Key Out Signal - Circuit short to Battery 3497
U1609 – 81 :- Invalid Data Received From Antilock Braking System/Electronic Stability Program (ABS/ESP)Control Module – invalid serial data received 3498
Telematics Control Unit DTCs 3501
B1656 -00:- Immobilization Request from Telimatics Vehicle is immobilized by TCU (Telematics) 3501
Sunroof Control Module DTCs 3504
U0169-08 Lost Communication with Sunroof Control Module Bus signal/Message failure 3504
Seat Control Module DTCs 3507
U0208-87 Lost Communication With "Seat Control Module A" Missing message 3507
Power Operated Tailgate DTCs 3510
U1352-87 Lost Communication With "Power Operated Tailgate"Missing message 3510
Appendix: DTC to be masked in EOL & diagnostic tool 3513
BCM ECU REPLACEMENT DOCS 3536
Change History 3539
Pre-checks/tasks to be done before replacing the BCM 3542
ECU replacement procedure 3542
RPAS Sensor replacement procedure in service 3564
FPAS Sensor replacement procedure in service 3567
Disable drive away locking for Osprey new batch vehicles. 3570
Change of Container Part Number for Osprey vehicles are in Field. 3571
BCM ECU replacement software selection for Bolt (XE) and Zest (XE, XMS, XT, XTA). 3572
Pairing of one or two lost keys or in case of faulty barrel to LIN based IMMO 3573
ESCL DTC DOCS 3575
Contents 3577
Change History 3576
Abbreviation 3579
IVN DTCs 3580
Preliminary Check 3580
U0028-13:- Vehicle Communication Bus A-open circuit 3581
U0028-88:- Vehicle Communication Bus A-Bus off 3582
U0100-08:- Lost Communication With ECM/PCM "A" - Bus Signal / Message Failures 3583
U1309-08:- Lost Communication With Antilock Braking System/ Electronic Stability Program (ABS/ ESP) Control Module - BusSignal / Message Failures 3588
U1315-08:- Lost Communication With PEPS - Bus Signal / Message Failures 3593
U0140-08:- Lost Communication With Body Control Module - Bus Signal / Message Failures 3596
U0401-81:- Invalid Data Received From ECM/ PCM "A" - invalid serial data received 3600
U1609-81:- Invalid Data Received From Antilock Braking System/ Electronic Stability Program (ABS/ ESP) Control Module - invalidserial data received. 3603
U1617-81:- Invalid Data Received From PEPS - invalid serial data received 3606
U1609- 82:- Invalid Data Received From Antilock Braking System/ Electronic Stability Program (ABS/ ESP) Control Module - alive /sequence counter incorrect / not updated 3609
U1609 - 83:- Invalid Data Received From Antilock Braking System/ Electronic Stability Program (ABS/ ESP) Control Module - valueof signal protection calculation incorrect 3611
Generic DTCs 3613
U1008-16: Control Module Input Power 1 - circuit voltage below threshold 3613
U1008-17: Control Module Input Power 1 - circuit voltage above threshold 3617
B101D-42: Main Processor RAM Error - general memory failure 3621
B101E-42: Main Processor ROM Error - general memory failure 3623
B101F–42: Main Processor EEPROM error - general memory failure 3625
B1020-42: Co Processor RAM Error - general memory failure 3627
B1021-42: Co Processor ROM Error - general memory failure 3629
Functional DTC 3631
B1022–96: Steering lock unable to lock - component internal failure 3631
B1023–12: ESCL motor driver high side circuit - short to battery 3633
B1024–11: ESCL motor driver low side circuit - Short to ground 3635
B1025–96: Implausible indication of Latch Position switch – component internal failure 3637
B1026–96: Micro switch error – component internal failure 3639
B1027–09: System basis chip error – component failure 3641
B1028–09: AD converter error – component failure 3643
B1029–00: Main Processor -Co Processor communication error 3645
B102A–00: Co Processor not enabled with valid main processor request 3647
B102B–00: Co Processor enabling without main processor request 3649
B102C–00: Co Processor reset error 3651
B102E–00: Main Processor CPU test error 3653
B102F–00: Main Processor program sequence error 3655
B1030–00: Co Processor CPU test error 3657
B1031–00: Co Processor program sequence error 3659
Appendix 3661
ESCL ECU REPLACEMENT DOCS 3663
TABLE OF CONTENTS 3666
1. Introduction 3667
1.1. General 3667
1.2. Document Scope 3667
1.3. Terminologies 3667
2. ESCL ECU Replacement Procedure 3668
2.1. Pre-checks/tasks to be done before replacing the ECU 3668
2.2. ECU replacement procedure 3669
2.3. If ESCL is replaced 3670
3. Figures 3671
PEPS DTC DOCS 3675
Contents 3677
Change History 3676
Abbreviation 3681
Generic DTCs Diagnostic DTCs 3682
U3006 - 16:-Control Module Input Power "A" - circuit voltage below threshold 3682
U3006 - 17:-Control Module Input Power "A" - circuit voltage above threshold 3686
U1006 - 42:-Control Module Internal- general memory failure 3690
P0604 - 00:-Internal Control Module Random Access Memory (RAM) Error- no sub type information 3693
P062F - 00:-Internal Control Module EEPROM Error- no sub type information 3696
Functional DTCs 3699
U1614 - 62:- Odometer storage fault - signal compare failure 3699
U1614 - 94:- Odometer storage fault - unexpected operation 3703
U1614 - 81:- Odometer storage fault - invalid serial data received 3707
B101A - 11:- Analog Engine Start/Stop Button Signal-1 - circuit short to ground 3711
B101A - 12:- Analog Engine Start/Stop Button Signal-1 - circuit short to battery 3717
B101A - 13:- Analog Engine Start/Stop Button Signal-1 - circuit open 3722
B101A - 23:- Analog Engine Start/Stop Button Signal-1 - signal stuck low 3727
B101B - 11:- Analog Engine Start/Stop Button Signal-2 - circuit short to ground 3732
B101B - 12:- Analog Engine Start/Stop Button Signal-2 - circuit short to battery 3737
B101B - 13:- Analog Engine Start/Stop Button Signal-2 - circuit open 3742
B101B - 23:- Analog Engine Start/Stop Button Signal-2 - signal stuck low 3747
B1648 - 00:- VIN Number Mismatch With IPC - no sub type information 3752
B1649 - 12:- ACC Relay Feedback - circuit short to battery 3755
B1649 - 14:- ACC Relay Feedback - circuit short to ground or open 3759
B164A - 12:- IGN Relay Feedback - circuit short to battery 3764
B164A - 14:- IGN Relay Feedback - circuit short to ground or open 3768
B164B - 12:- CRANK Relay Feedback - circuit short to battery 3773
B164B - 14:- CRANK Relay Feedback - circuit short to ground or open 3777
B1639–06:- Module ECM/PCM & PEPS handshake failed-Algorithm Based Failures 3782
B1639–31:- Vehicle Immobilizer Control Module – No Signal 3787
B1646–00:- PEPS Module Key Authentication Failure – No sub type Information 3791
B1643–05:- Pairing Failed with UID – System programming Failures 3795
B1644–05:- No UID Pairing Done – System programming Failures 3799
B1651–05:- Partial UID Pairing Done – System programming Failures 3803
B1645–54:- PEPS ECU – Missing Calibration 3807
B164F–04:- LF Functionality – System Internal Failures 3811
B1650–04:- RF Functionality – System Internal Failures 3813
B1318 – 11:- Driver Door Handle Switch – Short to Ground 3815
B1319 – 11:- Co-Driver Door Handle Switch – Short to Ground 3821
B131A – 11:- Trunk Switch – circuit Short to Ground 3828
B1318 – 15:- Driver Door Handle Switch – Short to Battery or Open 3834
B1319 – 15:- Co-Driver Door Handle Switch – Short to Battery or Open 3841
B131A – 15:- Trunk Door Handle Switch – Short to Battery or Open 3848
B1641 – 11:- ClutchSwitch90PercPress Switch– Short to Ground 3855
B1641 – 15:- ClutchSwitch90PercPress Switch– Short to Battery or Open 3859
B164E – 11:- ClutchSwitch10PercPress Switch– Short to Ground 3863
B164E – 15:- ClutchSwitch10PercPress Switch– Short to Battery or Open 3867
B1642 – 14:- Brake Switch– Short to Ground or Open 3871
B1642 – 12:- Brake Switch– Short to Battery 3875
B1322 – 12:- Hardwired wakeup input – Short to Battery 3879
B131D – 11:- Hardwired Wakeup Output to BCM– Short to Ground 3884
B131D – 12:- Hardwired wakeup output to BCM – Short to Battery 3888
B1017 – 11:- Control signal for Accessory Relay Output – Short to Ground 3892
B1017 – 12:- Control Signal to Accessory Relay Output – Short to Battery 3898
B1018 – 11:- Control signal for Ignition Relay Output – Short to Ground 3904
B1018 – 12:- Control Signal to Ignition Relay Output – Short to Battery 3910
B1019 – 11:- Control signal for Crank Relay Output – Short to Ground 3916
B1019 – 12:- Control Signal to Crank Relay Output – Short to Battery 3921
B1647–06 :- Bad authentication with ESCL- Algorithm based failure 3926
B1320–13 :- Drive signal for Back Antenna- circuit open 3930
B1320–12 :- Drive signal for Back Antenna - circuit Short to battery 3935
B1320–11 :- Drive signal for Back Antenna- circuit short to ground 3940
B1321–13 :- Drive signal for Front Centre Console Antenna- circuit open 3945
B1321–12 :- Drive signal for Front Centre Console Antenna - circuit Short to battery 3950
B1321–11 :- Drive signal for Front Centre Console Antenna - circuit Short to Ground 3955
B131F–13 :- Drive signal for Right Antenna- circuit open 3960
B131F–12 :- Drive signal for Right Antenna - circuit Short to battery 3965
B131F–11 :- Drive signal for Right Antenna- circuit short to ground 3970
B1032–62 :-ESCL Lock Unlock Failure - Signal Component Failure 3975
B164D–00:-No Communication to EMS - no sub type information 3979
B164C–00 :-No Communication to ESCL - no sub type information 3983
B131B – 11 :- Rear Right Door Handle Switch - circuit short to ground 3987
B131B – 15 :- Rear Right Door Handle Switch - circuit short to battery or open 3988
B131C – 11 :- Rear Left Door Handle Switch - circuit short to ground 3989
B131C – 15 :- Rear Left Door Handle Switch - circuit short to battery or open 3990
B131E – 11 :- Drive signal for Left Antenna - circuit short to ground 3991
B131E – 12 :- Drive signal for Left Antenna - circuit short to battery 3992
B131E – 13 :- Drive signal for Left Antenna - circuit short to open 3993
B1656 - 00:- Immobilization Request from Telematics - no sub type information 3994
U1634 - 61:- BCM remote (RESS) PreCheck failure – Signal calculation failure 3996
U1636 - 61:- EMS remote (RESS) PreCheck failure – Signal calculation failure 3998
U1637 - 61:- PEPS remote (RESS) PreCheck failure – Signal calculation failure 4000
U1635 - 61:- IPC remote (RESS) PreCheck failure – Signal calculation failure 4002
B1657 - 06:- Bad authentication with DCT – Algorithm based failure 4004
B1658 - 14:- HFA trigger signal Fault – Circuit short to ground or open 4005
IVN DTCs 4007
Preliminary Check 4007
U0028-13:-Vehicle Communication Bus A-open circuit 4007
U0028-88:-Vehicle Communication Bus A-Bus off 4010
U0100-08:- Lost communication with ECM- Message Timeout Failure 4012
U1309-08:-Lost communication with Anti-Lock Braking System- ABS/ESP Message Timeout Failure 4017
U0101-08:- Lost communication with transmission control module- Bus Signal / Message Failure 4023
U1320-08:- Lost communication with VCU - Bus Signal / Message Failure 4028
U131A-08:-Lost communication with ESCL - Message Timeout Failure 4031
U0140-08:-Lost communication with BCM- BCM Message Time Out Failure 4035
U0401-81:-Invalid Data Received From ECM 4040
U1609-81:-Invalid Data Received From ABS 4043
U0402-81:-Invalid Data Received From TCM 4046
U0422-81:-Invalid Data Received From BCM 4049
U0401- 82:-Invalid Data Received From ECM -Message Rolling Counter Error 4052
U1609- 82:-Invalid Data Received From ABS/ESP -Message Rolling Counter Error 4055
U0422- 82:-Invalid Data Received From BCM -Message Rolling Counter Error 4058
U0401 - 83:-Invalid Data Received From ECM -Cyclic Redundancy Check Error 4061
U1609 - 83:-Invalid Data Received From ABS/ESP -Cyclic Redundancy Check Error 4064
U0422 - 83:-Invalid Data Received From BCM -Cyclic Redundancy Check Error 4067
U162C - 81:- Invalid data received from dual clutch transmission (DCT) – Invalid serial data received 4069
U1328 - 08:- Loss communication with dual clutch transmission (DCT) – Bus signal / message failure 4071
U133A - 08:- Missing RemoteEngAcCmd message fault – Bus signal / message failure 4072
U133B - 08:- Missing RemoteUseCaseState message fault – Bus signal / message failure 4074
U1335 - 08:- Missing FOTA message fault – Bus signal / message failure 4076
Appendix 4078
PEPS ECU REPLACEMENT DOCS 4082
TABLE OF CONTENTS 4087
1. Introduction 4088
1.1. General 4088
1.2. Document Scope 4088
1.3. Terminologies 4088
2. PEPS ECU Replacement Procedure 4089
2.1. Pre-checks/tasks to be done before replacing the ECU 4089
2.2. ECU replacement procedure 4089
2.3. Smart key or Wearable learning procedure 4096
2.4. Smart key or Wearable addition procedure 4099
3. LF Antenna Replacement Procedure 4101
3.1. Prerequisite for front console antenna replacement 4101
3.2. Prerequisite for right antenna and rear/Trunk antenna replacement 4101
3.3. Procedure for antenna replacement 4101
4. Customer Requirement 4102
4.1. Deletion of lost smart key or wearable without addition of new smart key or wearable 4102
4.2. Deletion of lost smart key or wearable and addition of new smart key’s or wearable’s 4102
4.3. Deletion of all lost smart key’s and wearable and addition of new smart key’s and / or wearable 4102
4.4. Addition of extra smart key’s or wearable’s 4103
4.5. If PEPS is replaced 4103
5. Figures 4104
6. Use case Vs. Routine applicability table 4122
TML Infotainment DTC Troubleshooting guide for Nexon MCE 4123
Contents 4125
Change History 4124
1. Introduction 4127
1.1. Objective 4127
1.2. Intended audiences 4127
1.3. Infotainment system architecture 4127
1.4. Infotainment system variants 4128
1.5. Infotainment system component images 4128
1.5.1. Silver Box 4128
1.5.2. Button Panel 4129
1.5.3. Display 4129
2. DTC Troubleshoot procedure 4130
B1C01-13: AM FM Antenna Signal - circuit open 4130
B1C33-2A: Hard Switch (Push Button/Rotary Knobs) - signal stuck in range 4134
B1C0E-13: Microphone Signal Input - circuit open 4138
B1C0A-13: Left Rear Speaker Assembly Output Power / Left Rear Speaker Assembly Input Signal 1 - circuit open 4142
B1C0B-13: Right Rear Speaker Assembly Output Power / Right Rear Speaker Assembly Input Signal 1 - circuitopen 4146
B1C08-13: Left Front Speaker Assembly Output Power / Left Front Speaker Assembly Input Signal 1 - circuitopen 4151
B1C09-13: Right Front Speaker Assembly Output Power / Right Front Speaker Assembly Input Signal 1 - circuitopen 4155
B1C20-2A: Steering Wheel Control Input Signal - signal stuck in range 4159
B1C20-13: Steering Wheel Control Input Signal - circuit open 4163
B1C04-13: GPS Signal - circuit open 4168
B1C4B-13: LVDS connector - circuit open 4173
B1C4D-08: Button Panel LIN - Bus Signal / Message Failures 4177
CAN Bus Architecture 4180
Preliminary Check 4183
U0028-13: Vehicle Communication Bus A - open circuit 4184
U0028-88: Vehicle Communication Bus A - Bus off 4186
U0155-08: Lost Communication with Instrument Panel Cluster (IPC) Control Module - Bus Signal / MessageFailure 4188
U0140-08: Lost Communication with Body Control Module - Bus Signal / Message Failures 4193
U0159-08: Lost Communication with Parking Assist Control Module "A" - Bus Signal / Message Failures 4199
U0164-08: Lost Communication with HVAC Control Module - Bus Signal / Message Failures 4204
U045A-81: Invalid Data Received from Parking Assist Control Module "A" - invalid serial data received 4209
B1C48-55: System Customization Data not received from HVAC CM - not configured 4213
B1C47-55: System Customization Data not received from PDC - not configured 4213
B1C49-55: System Customization Data not received from BCM - not configured 4213
Abbreviations 4214
Appendix 4215
End of Document 4217
TML Infotainment Nexon MCE/EV Reflashing and Replacement Spec 4218
TABLE OF CONTENTS 4220
1. Introduction 4221
1.1 General Overview 4221
1.2 Document Scope 4221
1.3 Terminologies 4221
1.4 Intended Audience 4222
2. Infotainment System Software Reflash 4223
2.1 Architecture 4223
2.2 Applicable Variants 4223
2.3 Applicable Power Modes 4224
2.4 Infotainment Software Reflash Procedure 4225
2.4.1 Preconditions 4225
2.4.2 Procedure 4225
2.4.3.Exceptions and Variations 4230
3 Part Replacement Strategy 4233
3.1 16R Part Number’s Structure 4233
3.2 Silver Box Replacement(service end) 4234
3.3 Component Replacement 4235
4 Aspects 4236
5 Performance Parameter 4236
TML Gen3 IVI DTC Troubleshooting guide 4238
Contents 4240
Change History 4239
1. Introduction 4246
1.1. Objective 4246
1.2. Intended audiences 4246
1.3. Infotainment system architecture 4246
1.4. Infotainment system variants 4247
1.5. Infotainment system component images 4247
1.5.1. Silver Box 4247
1.5.2. Display 4249
2. DTC Troubleshoot procedure 4250
B1C0B-11: Right Rear Speaker Assembly Output Power/Right Rear Speaker Assembly Input Signal-circuit shortto ground 4250
B1C0B-12: Right Rear Speaker Assembly Output Power/Right Rear Speaker Assembly Input Signal-circuit shortto battery 4255
B1C0B-13: Right Rear Speaker Assembly Output Power / Right Rear Speaker Assembly Input Signal - circuit open 4260
B1C09-11: Right Front Speaker Assembly Output Power/Right Front Speaker Assembly Input Signal-circuit shortto ground 4265
B1C09-12: Right Front Speaker Assembly Output Power/Right Front Speaker Assembly Input Signal-circuit shortto battery 4270
B1C09-13: Right Front Speaker Assembly Output Power / Right Front Speaker Assembly Input Signal - circuitopen 4275
B1C08-11: Left Front Speaker Assembly Output Power/Left Front Speaker Assembly Input Signal-circuit short toground 4281
B1C08-12: Left Front Speaker Assembly Output Power/Left Front Speaker Assembly Input Signal-circuit short tobattery 4286
B1C08-13: Left Front Speaker Assembly Output Power / Left Front Speaker Assembly Input Signal - circuit open 4291
B1C0A-11: Left Rear Speaker Assembly Output Power/Left Rear Speaker Assembly Input Signal-circuit short toground 4296
B1C0A-12: Left Rear Speaker Assembly Output Power/Left Rear Speaker Assembly Input Signal-circuit short tobattery 4301
B1C0A-13: Left Rear Speaker Assembly Output Power / Left Rear Speaker Assembly Input Signal - circuit open 4306
B1C54-11: Channel 7 Speaker Assembly Output Power/Channel 7 Speaker Assembly Input Signal-circuit shortto ground 4311
B1C54-12: Channel 7 Speaker Assembly Output Power/Channel 7 Speaker Assembly Input Signal-circuit shortto battery 4316
B1C54-13: Channel 7 Speaker Assembly Output Power / Channel 7 Speaker Assembly Input Signal - circuit open 4321
B1C55-11: Channel 8 Speaker Assembly Output Power/Channel 8 Speaker Assembly Input Signal-circuit short toground 4326
B1C55-12: Channel 8 Speaker Assembly Output Power/Channel 8 Speaker Assembly Input Signal-circuit shortto battery 4331
B1C55-13: Channel 8 Speaker Assembly Output Power / Channel 8 Speaker Assembly Input Signal - circuit open 4336
B1C0E-11: Microphone Signal Input-circuit short to ground 4341
B1C0E-12: Microphone Signal Input-circuit short to battery 4346
B1C0E-13: Microphone Signal Input - circuit open 4351
B1C4F-13: Right Front Tweeter Assembly Output Power / Right Front Tweeter Assembly Input Signal - circuitopen 4356
B1C50-13: Left Front Tweeter Assembly Output Power / Left Front Tweeter Assembly Input Signal - circuitopen 4361
B1C56-11: Right Subwoofer Assembly Output Power /Right Subwoofer Assembly Input Signal-circuit short toground 4366
B1C56-12: Right Subwoofer Assembly Output Power /Right Subwoofer Assembly Input Signal-circuit short tobattery 4371
B1C56-13: Right Subwoofer Assembly Output Power / Right Subwoofer Assembly Input Signal - circuit open 4376
B1C57-11: Left SubWoofer Assembly Output Power Left SubWoofer Assembly Input Signal-circuit short toground 4381
B1C57-12: Left SubWoofer Assembly Output Power Left SubWoofer Assembly Input Signal-circuit short tobattery 4386
B1C57-13: Left SubWoofer Assembly Output Power/ Left SubWoofer Assembly Input Signal - circuit open 4391
B1C20-11: IVI Hardware Steering Wheel Control Input Signal-circuit short to ground 4396
B1C20-12: IVI Hardware Steering Wheel Control Input Signal-circuit short to battery 4401
B1C20-13: IVI Hardware Steering Wheel Control Input Signal - circuit open 4406
B1C20-2A: IVI Hardware Steering Wheel Control Input Signal-signal stuck in range 4412
B1C04-11: GPS Signal-circuit short to ground 4417
B1C04-12: GPS Signal-circuit short to battery 4422
B1C04-13: GPS Signal-circuit open 4427
B1C59-11:AM/FM/DRM/DAB Antenna signal-circuit short to ground 4432
B1C59-12:AM/FM/DRM/DAB Antenna signal-circuit short to battery 4437
B1C59-13:AM/FM/DRM/DAB Antenna signal-circuit open 4442
B1C5E-11: RVC/DMS Camera Output Power-circuit short to ground 4447
B1C5E-12: RVC/DMS Camera Output Power-circuit short to battery 4451
B1C5E-13: RVC/DMS Camera Output Power-circuit open 4455
B1C60-13: TCM USB connector-circuit open 4459
B1C4B-13: IVI Display LVDS connector-circuit open 4463
B1C52-13: IC Display LVDS connector-circuit open 4468
U0140-08: Lost Communication With Body Control Module-Bus Signal/Message Failures 4472
U0164-08: Lost Communication with HVAC Control Module-Bus Signal/Message Failures 4477
U0155-08: Lost Communication with Instrument Panel Cluster (IPC) Control Module - Bus Signal / MessageFailure 4481
U0159-08: Lost Communication with Parking Assist Control Module "A" - Bus Signal / Message Failures 4486
U045A-81: Invalid Data Received from Parking Assist Control Module "A" - invalid serial data received 4491
B1C47-55: System Customization Data not received from PDC-not configured 4494
B1C48-55: System Customization Data not received from HVAC CM-not configured 4497
B1C49-55: System Customization Data not received from BCM-not configured 4500
U0028-13: Vehicle Communication Bus A - open circuit 4503
U0028-88: Vehicle Communication Bus A - Bus off 4505
B1C6A-55: TCM-HU TLS certificate-not configured 4507
B1C6A-56: TCM-HU TLS certificate-Invalid/incomplete configuration 4509
B1C6B-55: HU TML cloud TLS certificate-not configured 4511
B1C4E-13: Right Rear Tweeter Assembly Output Power / Right Rear Tweeter Assembly Input Signal 4513
B1C51-13: Left Rear Tweeter Assembly Output Power / Left Rear Tweeter Assembly Input Signal 4518
B1C6B-56: HU TML cloud TLS certificate-Invalid/incomplete configuration 4523
U133C-08: Mood lighting Led module - Bus Signal / Message Failures 4525
U133C-96: Mood lighting Led module - component internal failure 4532
B1C5A-11: Rear camera1 LVDS line -Circuit Short To Ground 4539
B1C5A-12: Rear camera1 LVDS line -Circuit Short To Battery 4543
B1C5A-13: Rear camera1 LVDS line -Circuit Open 4547
B1C5B-11: Front camera2 LVDS line -Circuit Short To Ground 4551
B1C5B-12: Front camera2 LVDS line -Circuit Short To Battery 4555
B1C5B-13: Front camera2 LVDS line -Circuit Open 4559
B1C5C-11: Left camera3 LVDS line -Circuit Short To Ground 4563
B1C5C-12: Left camera3 LVDS line -Circuit Short To Battery 4567
B1C5C-13: Left camera3 LVDS line -Circuit Open 4571
B1C5D-11: Right camera4 LVDS line -Circuit Short To Ground 4575
B1C5D-12: Right camera4 LVDS line -Circuit Short To Battery 4579
B1C5D-13: Right camera4 LVDS line -Circuit Open 4583
B1C6C-11: Rear View Camera LVDS Line-Circuit Short To Ground 4587
B1C6C-12: Rear View Camera LVDS Line-Circuit Short To Battery 4591
B1C6C-13: Rear View Camera LVDS Line- Open Circuit 4595
B1C6D-11: Driver Monitoring System Camera LVDS Line-Circuit Short To Ground 4599
B1C6D-12: Driver Monitoring System Camera LVDS Line-Circuit Short To Battery 4603
B1C6D-13: Driver Monitoring System Camera LVDS Line-Open Circuit 4607
B1C63-00: Rear Camera 1 internal/communication failure 4611
B1C64-00: Front Camera 2 internal/communication failure 4615
B1C65-00: Left Camera 3 internal/communication failure 4619
B1C66-00: Right Camera 4 internal/communication failure 4623
B1C6E-00: Rear View Camera internal/communication failure-NO sub type information 4627
B1C6F-00: Driver Monitoring camera internal/ communication failure-NO sub type information 4631
B1C68-00: SVS calibration missing/failure-NO sub type information 4635
B190B - 11:- Outside Ambient Temperature Sensor Input Short To Ground 4640
B190B - 15:- Outside Ambient Temperature Sensor Input Short To Battery or Open 4646
B1909 - 11:- Fuel Level Sensor Input Short To Ground (Single Tank) 4652
B1909 - 15:- Fuel Level Sensor Input Short To Battery or Open (Single Tank) 4658
B1948 - 11:- Fuel Level Sensor Input- Main side Short To Ground (Saddle Tank) 4663
B1948 - 15:- Fuel Level Sensor Input – Main Side Short To Battery or Open (Saddle Tank) 4668
B1949 - 11:- Fuel Level Sensor Input- Transfer side Short To Ground (Saddle Tank) 4673
B1949 - 15:- Fuel Level Sensor Input – Transfer Side Short To Battery or Open (Saddle Tank) 4678
B1936 - 56:- Odometer Values missing From VICM (Immobilizer) for Learning 4683
B1937 - 31:- Acknowledgement missing from VICM for Learning 4687
B193F - 4A:- VIN number mismatch for odo learning (PEPS & IPC) failure 4691
U3006 - 16:- Control Module Input Power “A” – Circuit Voltage below Threshold 4694
U3006 - 17:- Control Module Input Power “A” – Circuit Voltage above Threshold 4699
U0028 - 13:- Vehicle Communication Bus A-open circuit 4704
U0028 - 88:- Vehicle Communication Bus A-Bus off 4704
U0100 - 08:- Lost communication with EMS- Message Timeout Failure 4709
U0164 - 08:- Lost communication with CCM Control Module- Message Timeout Failure 4714
U0151 - 08:- Lost communication with Restraints Control Module (SRS) - Message Timeout Failure 4718
U0236 - 08:- Lost communication with Electrical Steering Column Lock- Message Timeout Failure 4723
U0140 - 08:- Lost communication with Body Control Module- Message Timeout Failure 4727
U0131 - 08:- Lost communication with EPAS- Message Time Out Failure 4733
U0127 - 08 :- Lost of communication with Lost Communication With Tire Pressure Monitor Module failure 4737
U0101 - 08:- Lost communication with TCM- TCM Message Timeout Failure 4739
U1309 - 08:- Lost communication with Anti-Lock Braking System- ABS/ESP Message Timeout Failure 4743
U1315 - 08:- Lost communication with Passive Entry Passive Start- Message Timeout Failure 4747
U131B - 08:- Lost Communication with Drive Control Switch (DCS) – Bus signals/ message failure 4752
U0198 - 08:- Lost communication with TCU- TCU Message Timeout Failure 4756
U100F - 06:- Ignition Power mode Input Algorithm Based Failures 4760
U1604 - 55:- Control Module Configuration - not configured 4764
U0401 - 81:- Invalid Data Received From ECM 4768
U1609 - 81:- Invalid Data Received From ABS 4773
U0424 - 81:- Invalid Data Received From HVAC 4777
U0402 - 81:- Invalid Data Received From TCM 4781
U0499 - 81:- Invalid Data Received From TCU 4784
B194F - 13:- Wireless charger Input – Circuit Open 4787
B194F - 11:- Wireless charger Input – Circuit Short to ground 4790
B194B - 07:- Fuel Tank Jet Pump Mechanical failure 4793
B193D - 01:- Drive Control Switch all type of failures 4795
B1962 - 09: - Paddle Shifter Stuck Component Failures 4799
U1362-08: - Lost Communication with Rear SBR Control Module 4804
U1343-08: - Lost Communication with Front Camera Module - Bus Signal / Message Failures 4808
Abbreviations 4812
Appendix 4813
End of Document 4821
GEN3 IVI IC SVS REFLASHING AND REPLACEMENT PROCEDURE 4822
Index 4824
Revision History 4823
Figures 4826
Tables 4827
Document References 4828
1 Introduction 4829
1.1 Scope 4829
1.2 Intended audiences 4829
1.3 Infotainment system architecture 4829
1.4 Infotainment system variants 4830
1.5 Domains 4831
1.6 Gen3 system component 4831
1.7 Applicable Power Modes 4831
1.8 Connector locations 4832
1.8.1 SilverBox connector locations 4832
1.8.2 Display connectors 4832
2 Gen3 Software Reflash Procedure 4833
2.1 Precondition 4833
2.2 Procedure 4833
3 16R Part Number’s Structure 4837
4 Part Replacement strategy 4838
4.1 SilverBox replacement 4838
4.2 Other ECU’s dependency and Exceptions 4849
4.2.1 If BCM ECU is replaced 4849
4.2.2 If HU VIN is mismatched 4850
4.2.3 If Certificates are expired 4850
4.2.4 If IVI Display is replaced 4850
4.2.5 If Mood light LED module is replaced (If applicable) 4850
4.2.6 If IC Display is replaced 4850
4.2.7 If SVS dependent component part is replaced 4850
4.3 SVS calibration procedure 4850
Nexon_MCE2_7inch_Digital Instrument Cluster_ DTC Trouble 4856
Table of Contents 4861
B190B - 11:- Ambient Temperature Sensor Input Short To Ground 4863
B190B - 15:- Ambient Temperature Sensor Input Short To Battery or Open 4869
B1909 - 11:- Fuel Level Sensor Input Short To Ground 4874
B1909 - 15:- Fuel Level Sensor Input Short To Battery or Open 4878
B1948 - 11:- Fuel Level Sensor Input- Main side Short To Ground (Applicable Only for Q5 Saddle Tank) 4882
B1948 - 15:- Fuel Level Sensor Input - Main side Short To Battery or Open (Applicable Only for Q5 SaddleTank) 4888
B1949 - 11:- Fuel Level Sensor Input- Transfer side Short To Ground (Applicable Only for Q5 Saddle Tank) 4894
B1949 - 15:- Fuel Level Sensor Input - Transfer side Short To Battery or Open (Applicable Only for Q5 SaddleTank) 4900
B194A - 11:- Steering Wheel switch/Paddle shifter short to GND 4906
B194A - 15:- Steering Wheel switch/Paddle shifter short to Battery or Open 4910
B1936 - 56:- Odometer Values missing From VICM (Immobilizer) for Learning 4914
B1937 - 31:- Acknowledgement missing from VICM for Learning 4918
B193F – 4A: - VIN number mismatch for ode learning (VICM & IPC) failure 4925
B194B - 07: - Fuel Tank Jet Pump Mechanical failure 4928
CAN Bus Architecture 4930
Wiring Schematics 4931
Abbreviation 4932
Preliminary Check: 4932
U100F - 06:- Ignition Power mode Input Algorithm Based Failures 4933
U3006 - 16:- Control Module Input Power “A” – Circuit Voltage below Threshold 4937
U3006 - 17:- Control Module Input Power “A” – Circuit Voltage above Threshold 4942
U1604 – 55:- Control Module Configuration - not configured 4943
U0028 - 13:- Vehicle Communication Bus A-open circuit 4945
U0028 - 88:- Vehicle Communication Bus A-Bus off 4945
U0100 - 08:- Lost communication with ECM- Message Timeout Failure 4950
U0101 - 08:- Lost communication with TCM- TCM Message Timeout Failure 4954
U1309 - 08:- Lost communication with Anti-Lock Braking System- ASBS/ESP Message Timeout Failure 4957
U0164 - 08:- Lost communication with HVAC Control Module- Message Timeout Failure 4961
U0151 - 08:- Lost communication with Restraints Control Module (SRS) - Message Timeout Failure 4965
U1315 - 08:- Lost communication with Passive Entry Passive Start- Message Timeout Failure 4968
U0236 - 08:- Lost communication with Electrical Steering Column Lock- Message Timeout Failure 4971
U0140 - 08:- Lost communication with Body Control Module- Message Timeout Failure 4974
U0131 - 08:- Lost communication with EPAS- Message Time Out Failure 4979
U0127 - 08 :- Lost of communication with Lost Communication With Tire Pressure Monitor Module failure 4982
U0401 - 81:- Invalid Data Received From ECM 4984
U0402 - 81:- Invalid Data Received From TCM 4987
U1609 - 81:- Invalid Data Received From ABS 4989
U0424 - 81:- Invalid Data Received From HVAC 4992
B193A - 11:- P/R/N/D Output circuit short to GND 4994
B193A - 15:- P/R/N/D Output circuit short to Batt or open circuited 4998
B194F - 11:- Wireless Charger PWM Input short to GND 5002
B194F - 13:- Wireless Charger PWM Input Open circuit or short to BATT 5006
U0198 - 08 :- Lost Communication/message from Telematics Control Unit 5010
U1499 - 81:- Invalid Data Received From Telematics Control Unit 5014
U0422 - 81: - Invalid Data Received from Body Control Module 5016
B1962 - 09: - Paddle Shifter Stuck Component Failures 5018
Appendix 5022
IC REPLACEMENT & FLASHING REFLASHING ANDREPLACEMENT PROCEDURE 5023
TABLE OF CONTENTS 5026
1. Introduction 5027
1.1. Document Purpose 5027
1.2. Document Scope and Audience 5027
1.3. Terminologies 5028
1.4. Reference Documents 5030
2. ECU Functional Description 5031
3. IC Replacement Strategy when IC is functioning (Manual) 5032
4. IC Replacement Strategy when IC is failed (Online) 5035
5. Nexon MCE2 (7 Inch TFT Cluster) IC Flashing Strategy when IC is functioning(Online) 5037
GEN 3 CCM FATC DTC DOCS 5038
Table of Contents 5040
B1F1B-11:- Solar Radiation Sensor Circuit - Circuit short to Ground 5042
B1F1B-15:- Solar Radiation Sensor Circuit - Circuit short to battery or open 5046
B1F23-11:- Evaporator Temperature Sensor Signal - Circuit Short to Ground 5048
B1F23-15:- Evaporator Temperature Sensor Signal - Circuit Short to Battery or Open 5051
B1F2D-11:- Driver side Air Temperature Motor Drive Line - Circuit Short to Ground 5055
B1F2D-12:- Driver side Air Temperature Motor Drive Line - Circuit Short to Battery 5059
B1F2D-13:- Driver side Air Temperature Motor Drive Line - Circuit Open 5062
B1F56-11:- Co-Driver Air Temperature Motor Drive Line - Circuit Short to Ground 5066
B1F56-12:- Co-Driver Air Temperature Motor Drive Line - Circuit Short to Battery 5070
B1F56-13:- Co-Driver Air Temperature Motor Drive Line - Circuit Open 5074
B1F2E-11:- Air Distribution Motor Drive Line– Circuit short to Ground 5078
B1F2E-12:- Air Distribution Motor Drive Line– Circuit short to Battery 5082
B1F2E-13:- Air Distribution Motor Drive Line – Circuit Open 5087
B1F2C-11:- Fresh Air/RECIRC Motor Drive Line- Circuit Short to Ground 5091
B1F2C-12:- Fresh Air/RECIRC Motor Drive Line- Circuit Short to Battery 5095
B1F2C-13:- Fresh Air/RECIRC Motor Drive Line- Circuit Open 5099
B1F2F-11:- Blower Motor Drive Signal - Circuit Short to Ground 5103
B1F2F-12:- Blower Motor Drive Signal - Circuit Short to battery 5106
B1F28-11:- Blower Motor Diagnostic feedback - Circuit Short to Ground 5109
B1F28-15:- Blower Motor Diagnostic feedback - Circuit Short to battery or open 5113
B1F5E-11:- Rear Blower Motor Drive Signal - Circuit Short to Ground 5116
B1F5E-15:- Rear Blower Motor Drive Signal - Circuit Short to battery/open 5120
B1F5F-09:- Rear blower input signal failure-Component failure 5123
B1F1F-11:- Driver Side Air Temperature Feedback Signal - Circuit Short To Ground 5127
B1F1F-15:- Driver Side Air Temperature Feedback Signal - Circuit Short to Battery or Open 5131
B1F54-11:- Co-Driver Air Temperature Feedback Signal - Circuit Short To Ground 5134
B1F54-15:- Co-Driver Air Temperature Feedback Signal- Circuit Short to Battery or Open 5138
B1F21-11:- Air Distribution Feedback Signal – Circuit Short to Ground 5142
B1F21-15:- Air Distribution Feedback Signal – Circuit Short to battery or Open 5147
B1F1D-11:- Fresh Air/RECIRC Feedback Signal - Circuit Short to Ground 5150
B1F1D-15:- Fresh Air/RECIRC Feedback Signal - Circuit Short to Battery or open 5154
B1F3E-71:- Driver Side Temperature Door Control Motor - Actuator stuck 5157
B1F3E-54:- Driver Side Temperature Door Control Motor Calibration Fault 5161
B1F57-71:- Co-Driver Side Temperature Door Control Motor - Actuator stuck 5165
B1F57-54:- Co-Driver Side Temperature Door Control Motor Calibration Fault 5169
B1F3D-71:- Air Distribution Motor Drive Line– Actuator stuck 5173
B1F3D-54:- Air Distribution Motor Drive Line– Missing calibration 5177
B1F3F-71:- Fresh Air/RECIRC Drive Motor – Actuator stuck 5181
B1F3F-54:- Fresh Air/RECIRC Drive Motor – Missing calibration 5186
B1F4A-23:- AC Request Button-Signal Stuck Low 5190
B1F4D-23:- Air Distribution Request Button-Signal Stuck Low 5193
B1F59-23:- Driver side Air Temperature Up-Signal Stuck Low 5196
B1F5A-23 :- Driver side Air Temperature Down - Signal Stuck Low 5198
B1F5B-23:- Co-Driver side Air Temperature Up-Signal Stuck Low 5202
B1F5C-23:- Co-Driver side Air Temperature Down-Signal Stuck Low 5204
B1F4B-23:- Blower speed up request-Signal Stuck Low 5207
B1F4C-23:- Blower speed down request-Signal Stuck Low 5210
B1F33-23:- Auto Request Button-Signal Stuck Low 5214
B1F64-11:-PTC heater temperature sensor signal-circuit short to ground 5217
B1F64-15:-PTC heater temperature sensor signal-circuit short to battery or open 5225
B1F36-23:- Control Panel Request Button-Signal Stuck Low 5232
B1F37-23:- Max. Defrost Request Button-Signal Stuck Low 5235
B1F38-23:- Rear Defog Request Button -Signal Stuck Low 5238
B1F39-23:- Fresh Air / Recirc Request Button -Signal Stuck Low 5241
U3006-16:- Control Module Input Power “A” – Circuit Voltage below Threshold 5244
U3006-17:- Control Module Input Power “A” – Circuit Voltage above Threshold 5248
B1F50-11:- Control Module output power for FATC Control Head- Circuit Short to ground 5252
B1F50-15:-Control Module output power for FATC Control Head- Circuit Short to battery and Open 5255
B1F48-14:- All HVAC & non-HVAC sensors Voltage reference pin- Circuit Short to ground or Open 5258
B1F48-12:-All HVAC & non-HVAC sensors Voltage reference pin- Circuit Short to battery 5261
P0604-00:- Internal Control Module Random Access Memory (RAM) Error 5264
P062F-00:- Internal Control Module EEPROM Error 5266
P0605-00:- Internal Control Module Read Only Memory (ROM) Error 5268
CAN Bus Architecture 5270
Wiring Harness 5270
Preliminary Check 5271
U0028-13:- Vehicle Communication Bus A-open circuit 5272
U0028-88:- Vehicle Communication Bus A-Bus off 5274
U131D-88:- CCH LIN Bus A 5275
U2416-81:- Invalid Data Received From IN CAR Temperature Sensor 5277
B1F4E-02:- CCM is configured as Dual while CCH as Single (Zone 2) – General signal Failure 5279
B1F4F-02:- CCM configured as Single while CCH as Dual (Zone 3) – General signal Failure 5281
U2417-57:- Flash Image Record Data Mismatch- Invalid /Incompatible Software component 5283
B1F52-4B:- Half Bridge Driver Thermal Warning –Over Temperature 5285
B1F53-55:- CCH_CCM Read ECU Parameter Routine –Not Configured 5287
B1F68-55:- CCH_CCM fascia configuration fault –Not Configured 5290
U0100-08:- Lost communication with ECM- Message Timeout Failure 5292
U0155-08:- Lost communication with instrument Panel Cluster- IPC Message Time Out Failure 5298
U0140-08:- Lost communication with Body Control Module- Message Timeout Failure 5302
U0198-08:- Lost communication with Telematics control unit- Lost communication with telematicscontrol unit- bus signal/message failure 5309
U1320-08:- Lost communication with Vehicle control unit- Lost communication with vehicle controlunit- bus signal/message failure 5313
U0401-81:- Invalid Data Received From ECM 5317
U0422-81:- Invalid Data Received From BCM 5319
U160B-81:- Invalid Data Received From HU 5321
U0423-81:- Invalid Data Received From IPC 5323
U0499-81:- Invalid Data Received From Telematics control unit 5325
U1622-81:- Invalid Data Received From vehicle control unit 5327
B1F5D - 96:- Dust Sensor Failure – Component Internal Failure 5330
B1F5D-4B:- Dust Sensor Failure Over Temperature 5331
B1F5D - 09:- Dust Sensor Failure(Permanent Fault) – Component failure 5333
U1331-08:- Lost Communication with Dust Sensor – Bus Signal/Message Failure 5334
U1332-88:- CCM LIN Bus B – Buss Off 5337
GEN3_FATC_CCM_CCH_REPLACEMENT_PROCEDURE 5339
TABLE OF CONTENTS 5341
1. Introduction 5342
1.1. General Overview 5342
1.2. Document Scope 5342
1.3. Terminologies 5342
2. FATC Re-flashing & Replacement Process 5343
2.1. Objective 5343
2.2. Intended Audience 5343
2.3. Pre-requisites and Assumptions 5343
3. FATC Replacement 5344
3.1. Replacement Process 5344
3.1.1. Mechanical 5344
3.1.2. Electrical 5344
4. End of Document 5349
AIRBAG DTC DOCS 5350
Contents 5351
Revision History 5359
SRS AB12 ECU Pin Assignment 5360
Definitions, Acronyms and Abbreviation 5362
Scope 5364
Purpose 5365
B0020-1A:- Side Airbag Front LH Deployment Control circuit resistance below threshold 5366
B0020-1B:- Side Airbag Front LH Deployment Control circuit resistance above threshold 5370
B0020-11:- Side Airbag Front LH Deployment Control circuit short to ground 5375
B0020-2B:- Side Airbag Front LH Deployment Control signal cross coupled 5379
B0020-12:- Side Airbag Front LH Deployment Control circuit short to battery 5383
B0020-55:- Side Airbag Front LH Deployment Control not configured 5387
B0028-1A:- Side Airbag Front RH Deployment Control circuit resistance below threshold 5391
B0028-1B:- Side Airbag Front RH Deployment Control circuit resistance above threshold 5395
B0028-11:- Side Airbag Front RH Deployment Control circuit short to ground 5399
B0028-2B:- Side Airbag Front RH Deployment Control signal cross coupled 5403
B0028-12:- Side Airbag Front RH Deployment Control circuit short to battery 5407
B0028-55:- Side Airbag Front RH Deployment Control not configured 5411
B1010-12:- Crash output HW circuit short to battery 5415
B1013-00:- Left Side Deployment Crash no sub type information 5419
U0422-81:- Invalid Data Received From Body Control Module- Invalid serial data received 5422
U0100-08:- Lost Communication With ECM/PCM "A"- Bus Signal / Message Failures 5428
U0401-81:- Invalid Data Received From ECM/PCM "A" - Invalid serial data received 5431
B100C-4A:- Left Side Peripheral sensor Incorrect component installed 5434
B100C-2B:- Left Side Peripheral sensor signal cross coupled 5438
B100C-86:- Left Side Peripheral sensor signal invalid 5442
B100C-11:- Left Side Peripheral sensor circuit short to ground 5446
B100C-12:- Left Side Peripheral sensor circuit short to battery 5450
B100C-13:- Left Side Peripheral Sensor - circuit open 5454
B100C-64:- Left Side Peripheral sensor signal plausibility failure 5458
B100C-96:- Left Side Peripheral sensor Deployment Control component internal failure 5462
B100D-4A:- Right Side Peripheral sensor Incorrect component installed 5466
B100D-2B:- Right Side Peripheral sensor – signal cross coupled 5470
B100D-86:- Right Side Peripheral sensor signal invalid 5474
B100D-11:- Right Side Peripheral sensor circuit short to ground 5478
B100D-12:- Right Side Peripheral sensor circuit short to battery 5482
B100D-13:- Right Side Peripheral Sensor - circuit open 5486
B100D-64:- Right Side Peripheral sensor signal plausibility failure 5490
B100D-96:- Right Side Peripheral sensor component internal failure 5494
B100D-55:- Right Side Peripheral sensor not configured 5498
B0021-55:- Inflatable Curtain Airbag LH Deployment Control 1 not configured 5502
B0021-11:- Inflatable Curtain Airbag LH Deployment Control 1 circuit short to ground 5506
B0021-2B:- Inflatable Curtain Airbag LH Deployment Control 1 signal cross coupled 5510
B0021-1A:- Inflatable Curtain Airbag LH Deployment Control 1 circuit resistance below threshold 5514
B0021-1B:- Inflatable Curtain Airbag LH Deployment Control 1 circuit resistance above threshold 5518
B0021-12:- Inflatable Curtain Airbag LH Deployment Control 1 circuit short to battery 5522
B0029-55:- Inflatable Curtain Airbag RH Deployment Control 1 not configured 5526
B0029-11:- Inflatable Curtain Airbag RH Deployment Control 1 circuit short to ground 5530
B0029-2B:- Inflatable Curtain Airbag RH Deployment Control 1 signal cross coupled 5534
B0029-1A:- Inflatable Curtain Airbag RH Deployment Control 1 circuit resistance below threshold 5538
B0029-1B:- Inflatable Curtain Airbag RH Deployment Control 1 circuit resistance above threshold 5542
B0029-12:- Inflatable Curtain Airbag RH Deployment Control 1 circuit short to battery 5546
B1033-55:- Invalid CAN Node Selection not configured Overview 5550
B0004-1A:- Driver Knee Airbag Deployment Control circuit resistance below threshold 5553
B0004-1B:- Driver Knee Airbag Deployment Control circuit resistance above threshold 5557
B0004-11:- Driver Knee Airbag Deployment Control circuit short to ground 5561
B0004-2B:- Driver Knee Airbag Deployment Control signal cross coupled 5566
B0004-12:- Driver Knee Airbag Deployment Control circuit short to battery 5570
B0004-55:- Driver Knee Airbag Deployment Control not configured 5574
B1034-1A:- Driver Seat Belt Anchor Pretensioner/Driver Knee Airbag Deployment Control circuit resistancebelow threshold 5579
B1034-1B:- Driver Seat Belt Anchor Pretensioner/Driver Knee Airbag Deployment Control circuit resistanceabove threshold 5584
B1034-11:- Driver Seat Belt Anchor Pretensioner/Driver Knee Airbag Deployment Control circuit short to ground 5589
B1034-2B:- Driver Seat Belt Anchor Pretensioner/Driver Knee Airbag Deployment Control signal cross coupled 5594
B1034-12:- Driver Seat Belt Anchor Pretensioner/Driver Knee Airbag Deployment Control circuit short to battery 5599
B1034-55:- Driver Seat Belt Anchor Pretensioner/Driver Knee Airbag Deployment Control not configured 5604
B1035-1A:- Passenger Seat Belt Anchor Pretensioner Deployment Control circuit resistance below threshold 5609
B1035-1B:- Passenger Seat Belt Anchor Pretensioner Deployment Control circuit resistance above threshold 5613
B1035-11:- Passenger Seat Belt Anchor Pretensioner Deployment Control circuit short to ground 5617
B1035-2B:- Passenger Seat Belt Anchor Pretensioner Deployment Control signal cross coupled 5621
B1035-12:-Passenger Seat Belt Anchor Pretensioner Deployment Control circuit short to battery 5625
B1035-55:- Passenger Seat Belt Anchor Pretensioner Deployment Control not configured 5629
B0001-11:- Driver Airbag Deployment Control circuit short to ground 5634
B0001-12:- Driver Airbag Deployment Control circuit short to battery 5637
B0001-1A:- Driver Airbag Deployment Control circuit resistance below threshold 5641
B0001-1B:- Driver Airbag Deployment Control circuit resistance above threshold 5644
B0001-2B:- Driver Airbag Deployment Control signal cross coupled 5648
B0001-55:- Driver Airbag Deployment Control not configured 5651
B0010-11:- Passenger Airbag Deployment Control circuit short to ground 5654
B0010-12:- Passenger Airbag Deployment Control circuit short to battery 5657
B0010-1A:- Passenger Airbag Deployment Control circuit resistance below threshold 5661
B0010-1B:- Passenger Airbag Deployment Control circuit resistance above threshold 5665
B0010-2B:- Passenger Airbag Deployment Control signal cross coupled 5669
B0010-55:- Passenger Airbag Deployment Control not configured 5672
B0013-11:- Passenger Knee Airbag Deployment Control circuit short to ground 5675
B0013-12:- Passenger Knee Airbag Deployment Control circuit short to battery 5678
B0013-1A:- Passenger Knee Airbag Deployment Control circuit resistance below threshold 5681
B0013-1B:- Passenger Knee Airbag Deployment Control circuit resistance above threshold 5684
B0013-2B:- Passenger Knee Airbag Deployment Control Signal cross coupled 5687
B0013-55:- Passenger Knee Airbag Deployment Control not configured 5690
B100E-11:- Frontal Impact Left Sensor circuit short to ground 5693
B100E-12:- Frontal Impact Left Sensor circuit short to battery 5697
B100E-13:- Frontal Impact Left Sensor- circuit open 5701
B100E-2B:- Frontal Impact Left Sensor signal cross coupled 5705
B100E-4A:- Frontal Impact Left Sensor Incorrect component installed 5709
B100E-55:- Frontal Impact Left Sensor Control not configured 5713
B100E-86:- Frontal Impact Left sensor signal invalid 5717
B100E-96:- Frontal Impact Left sensor component internal failure 5722
B100E-64:- Frontal Impact Left sensor signal plausibility failure 5726
B100F-55:- Frontal Impact Right Sensor Control not configured 5730
B100F-64:- Frontal Impact Right sensor signal plausibility failure 5734
B100F-11:- Frontal Impact Right Sensor circuit short to ground 5738
B100F-12:- Frontal Impact Right Sensor circuit short to battery 5742
B100F-13:- Frontal Impact Right Sensor- circuit open 5746
B100F-2B:- Frontal Impact Right Sensor signal cross coupled 5751
B100F-4A:- Frontal Impact Right Sensor Incorrect component installed 5755
B100F-86:- Frontal Impact Right Sensor signal invalid 5759
B100F-96:- Frontal Impact Right sensor component internal failure 5763
B1010-14:- Crash output HW circuit short to ground 5767
B1010-55:- Crash output HW not configured 5771
B1011-00:- Front Deployment Crash no sub type information 5775
B1012-00:- Right Side Deployment Crash no sub type information 5778
B1014-00:- Crash recorder Locked no sub type information 5780
B1016-00:- SRSLampStatus no sub type information 5783
B1036-11:- High Voltage Battery Disconnect Deployment Control circuit short to ground 5787
B1036-12:- High Voltage Battery Disconnect Deployment Control short to battery 5790
B1036-1A:- High Voltage Battery Disconnect Deployment Control circuit resistance below threshold 5794
B1036-1B:- High Voltage Battery Disconnect Deployment Control circuit resistance above threshold 5798
B1036-2B:- High Voltage Battery Disconnect Deployment Control signal cross coupled 5802
B1036-55:- High Voltage Battery Disconnect Deployment Control Control not configured 5805
B1037-12:- Driver Seat Belt Buckle Switch short to battery 5808
B1037-55:- Driver Seat Belt Buckle Switch not configured 5811
B1038-12:- Passenger Seat Belt Buckle Switch short to battery 5814
B1038-55:- Passenger Seat Belt Buckle Switch not configured 5817
B1039-12:- Rear Driver Seat Belt Buckle Switch circuit short to battery 5820
B1039-55:- Rear Driver Seat Belt Buckle Switch not configured 5823
B103A-12:- Rear Passenger Seat Belt Buckle Switch short to battery 5826
B103A-55:- Rear Passenger Seat Belt Buckle Switch not configured 5829
B103B-12:- Rear Middle Seat Belt Buckle Switch circuit short to battery 5832
B103B-55:- Rear Middle Seat Belt Buckle Switch not configured 5835
B103F-00:- Incompatible calibration software component no sub type information 5838
B1040-00:- Incompatible calibration parameter software component no sub type information 5839
B1042-00:- Transfer of Data from ROM to EEPROM failure no sub type information 5840
B10D5-12:- Restraint System Passenger airbag Indicator circuit short to battery 5841
U3006-16:- Control Module Input Power "A" circuit voltage below threshold 5844
U3006-17:- Control Module Input Power "A" circuit voltage above threshold 5848
U3006-18:- Control Module Input Power "A" circuit current below threshold 5851
B103C-02:- Temporary CAN Controller Driver Inconsistency - General signal failure 5853
B103D-57:- Incompatible Software configuration - invalid / incomplete software component 5854
B103E-06:- Mismatch In Algo And Sensor Configuration - Algorithm Based Failures 5856
B1041-57:- Incompatible software flash - invalid / incomplete software component 5858
B1043-56:- Plausible Sensor not configured - Invalid / incomplete configuration 5860
B1044-52:- ECU Firing Disabled - not activated 5862
B1045-57:- Invalid Calibration configured - invalid / incomplete software component 5863
B1046-9A:- ECU Internal Crash detection Sensor Temporary failure X-axis High G - component or systemoperating conditions 5865
B1047-9A:- ECU Internal Crash detection Sensor Temporary failure X-axis Low G - component or systemoperating conditions 5866
B1048-9A:- ECU Internal Crash detection Sensor Temporary failure Y-axis High G - component or systemoperating conditions 5867
B1049-9A:- ECU Internal Crash detection Sensor Temporary failure Y-axis Low G - component or systemoperating conditions 5868
U0121-08 Lost Communication With Anti-Lock Brake System (ABS) Control Module - Bus Signal / MessageFailures 5869
U0155-08:- Lost Communication With Instrument Panel Cluster (IPC) Control Module - Bus Signal / MessageFailures 5872
U0415-81:- Invalid Data Received From Anti-Lock Brake System (ABS) Control Module - invalid serial datareceived 5875
U0423-81:- Invalid Data Received From Instrument Panel Cluster Control Module - invalid serial data received 5878
U1006-41:- Control Module Internal - general checksum failure 5881
U1006-43:- Control Module Internal - special memory failure 5883
U1006-54:- Control Module Internal - missing calibration 5885
U1006-49:- Control Module Internal - internal electronic failure 5887
U0028-13:- Vehicle Communication Bus A - circuit open 5889
U0028-88:- Vehicle Communication Bus A – bus off 5891
B0070-11:- Driver retractor Pretensioner Deployment Control circuit short to ground 5893
B0070-12:- Driver retractor Pretensioner Deployment Control circuit short to battery 5896
B0070-1A:- Driver retractor Pretensioner Deployment Control circuit resistance below threshold 5900
B0070-1B:- Driver retractor Pretensioner Deployment Control circuit resistance above threshold 5903
B0070-2B:- Driver retractor Pretensioner Deployment Control Signal cross coupled 5907
B0070-55:- Driver retractor Pretensioner Deployment Control not configured 5910
B0072-11:- Passenger retractor Pretensioner Deployment Control circuit short to ground 5913
B0072-12:- Passenger retractor Pretensioner Deployment Control circuit short to battery 5916
B0072-1A:- Passenger retractor Pretensioner Deployment Control circuit resistance below threshold 5920
B0072-1B:- Passenger retractor Pretensioner Deployment Control circuit resistance above threshold 5924
B0072-2B:- Passenger retractor Pretensioner Deployment Control Signal cross coupled 5928
B0072-55:- Passenger retractor Pretensioner Deployment Control not configured 5931
B0073-11:- Second Row Driver Seatbelt Pretensioner Deployment Control circuit short to ground 5935
B0073-12:- Second Row Driver Seatbelt Pretensioner Deployment Control circuit short to battery 5938
B0073-1A:- Second Row Driver Seatbelt Pretensioner Deployment Control circuit resistance below threshold 5942
B0073-1B:- Second Row Driver Seatbelt Pretensioner Deployment Control circuit resistance above threshold 5945
B0073-2B:- Second Row Driver Seatbelt Pretensioner Deployment Control Signal cross coupled 5948
B0073-55:- Second Row Driver Seatbelt Pretensioner Deployment Control not configured 5951
B0075-11:- Second Row Passenger Seatbelt Pretensioner Deployment Control circuit short to ground 5954
B0075-12:- Second Row Passenger Seatbelt Pretensioner Deployment Control circuit short to battery 5957
B0075-1A:- Second Row Passenger Seatbelt Pretensioner Deployment Control circuit resistance belowthreshold 5961
B0075-1B:- Second Row Passenger Seatbelt Pretensioner Deployment Control circuit resistance abovethreshold 5964
B0075-2B:- Second Row Passenger Seatbelt Pretensioner Deployment Control Signal cross coupled 5967
B0075-55:- Second Row Passenger Seatbelt Pretensioner Deployment Control not configured 5970
B00D5-14:- Restraint System Passenger Airbag Indicator circuit short to ground or open 5973
B00D5-55:- Restraint System Passenger Airbag Indicator not configured 5976
B00D5-12:- Restraint System Passenger Airbag Indicator circuit short to battery 5980
B100B-12:- Passenger Deactivation Switch circuit short to battery 5984
B100B-1A:- Passenger Deactivation Switch circuit resistance below threshold 5987
B100B-1B:- Passenger Deactivation Switch circuit resistance above threshold 5991
B100B-2B:- Passenger Deactivation Switch Signal cross coupled 5995
B100B-55:- Passenger Deactivation Switch not configured 5998
B100B-1F:- Passenger Deactivation Switch circuit Intermittent 6002
Appendix 1 – Masking Status of DTC’s 6005
Appendix 2 – Reading Input Output Resistance value using Service tool 6011
Annexure 1 – General Instructions to handle Airbag ECU and its Components 6013
Annexure 2 – Mounting Location of AB12 Airbag ECU 6015
AIRBAG ECU REPLACEMENT DOCS 6018
Document History 6019
SRS (Airbag) AB12 ECU replacement procedure in service 6020
Steps for SRS (Airbag) ECU cannibalizing (try out) during Service 6023
ECU needs to be replaced in service, if SRS (Airbag) ECU logs any of the below DTC’s: 6024
Annexure 1 6026
Annexure 2 6031
TCM DTC DOCS 6032
Contents 6034
Change History 6033
IVN DTCs 6037
CAN Bus Architecture 6038
CAN Wiring Harness Diagram 6039
Abbreviation 6040
Pin Diagram and Description for Gen2 Telematics 6041
Pin Diagram and Description for Gen2i & Gen2i+ Telematics 6042
Preliminary Check 6044
U3000 - 08:- Control Module - Bus Signal / Message Failures 6045
U3006 - 16:- Control Module Input Power "A" - circuit voltage below threshold 6047
U3006 - 17:- Control Module Input Power "A" - circuit voltage above threshold 6049
U1006 - 4B:- Control Module Internal - over temperature 6051
U0422 - 81:- Invalid Data Received From Body Control Module - invalid serial data received 6053
U0424 - 81:- Invalid Data Received From HVAC Control Module - invalid serial data received 6055
U1622 - 81:- Invalid Data Received From Vehicle Control Unit - invalid serial data received 6057
U1617 - 81:- Invalid Data Received From PEPS - invalid serial data received 6059
U1309 - 08:- Lost Communication with Antilock Braking System/Electronic Stability Program (ABS/ESP)Control Module - Bus Signal / Message Failures 6061
U1320 - 08:- Lost Communication with Vehicle Control Unit - Bus Signal / Message Failures 6063
U1611 - 57:- Master Electronic Control Module Communication from Backup Electronic Control Module -missing message 6065
U0028 - 88 :- Vehicle Communication Bus A - bus off 6067
U0037 - 88 :- Vehicle Communication Bus B - bus off 6069
U0402 - 81 :- Invalid Data Received From TCM (Transmission Control Module) - invalid serial data received 6071
U0420 - 81 :- Invalid Data Received From Power Steering Control Module - invalid serial data received 6073
U0401 - 81:- Invalid Data Received From ECM/PCM "A" - invalid serial data received 6075
U0423 - 81:- Invalid Data Received From Instrument Panel Cluster Control Module - invalid serial datareceived 6077
U0101 - 08 :- Lost Communication With TCM - Bus Signal / Message Failures 6079
U0131 - 08 :- Lost Communication With Power Steering Control Module - Bus Signal / Message Failures 6081
U0140 - 08 :- Lost Communication With Body Control Module - Bus Signal / Message Failures 6083
U0100 - 08:- Lost Communication with ECM/PCM "A" - Bus Signal / Message Failures 6085
U0164 - 08 :- Lost Communication With HVAC Control Module - Bus Signal / Message Failures 6087
U0155 - 08:- Lost Communication With Instrument Panel Cluster Control Module - Bus Signal / MessageFailures 6089
U0151 - 08:- Lost Communication with Restraints Control Module - Bus Signal / Message Failures 6091
B2800 - 57:- Internet connection error - invalid / incomplete software component 6093
B2802 - 96:- SIM card error - component internal failure 6095
B2806 - 09:- Acceleration Sensor - Component Failures 6097
U1605 - 09:- Internal Control Module Battery - Component Failures 6099
B2809 - 57:- Error communicating with board controller (Base band) - invalid / incomplete software component 6101
B280C - 57:- Startup error of TCU - invalid / incomplete software component 6103
B281D - 00:- Invalid firmware - no sub type information 6105
B281E - 00:- Client certificate missing - no sub type information 6107
B282C - 00:- Internal IO Chip Error - no sub type information 6109
B282E - 12 :- LTE Antenna - Circuit Short To Battery 6111
B282F - 00 :- Internal battery not found - no sub type information 6114
B283F - 00 :- Internal battery not charging - no sub type information 6116
B2840 - 00 :- Internal Battery Temperature Low - no sub type information 6118
B2841 - 00 :- Internal Battery Temperature High - no sub type information 6120
B2833 - 11 :- Wake-Up Input from VCU - circuit short to ground 6122
B2833 - 12 :- Wake-Up Input from VCU - Circuit Short To Battery 6125
B283D - 12 :- Wake-Up Output from BCM - Circuit Short To Battery 6128
B283D - 11 :- Wake-Up Output from BCM - circuit short to ground 6131
B2834 - 11 :- Analog Input - circuit short to ground 6134
B2834 - 12 :- Analog Input - Circuit Short To Battery 6137
B2834 - 13 :- Analog Input - Circuit Open 6140
B2836 - 11 :- Digital Output - circuit short to ground 6143
B2836 - 12 :- Digital Output - Circuit Short To Battery 6146
B283A - 13 :- Ignition Hardware Input Pin - Circuit Open 6149
B282D – 00 :- Internal ADC error- no sub type information 6152
B2842- 12:E-Call switch – Circuit short to battery 6154
B2842- 11:E-Call switch – Circuit short to ground 6157
B2842- 13:E-Call switch – Circuit open 6160
B2843- 12: B-Call switch – Circuit short to battery 6163
B2843- 11: B-Call switch – Circuit short to ground 6166
B2843- 13: B-Call switch – Circuit open 6169
B2844- 13:Horn Hardwired- Circuit open 6172
B2802 - 95:- SIM card not registered – Incorrect Assembly 6175
B281B - 00:- Cloud Communication Error – no subtype information 6177
U0127 - 08:- Lost Communication With Tire Pressure Monitor Control Module - Bus Signal / Message Failures 6179
List of DTCs masked in the Tool 6181
TCM ECU REPLACEMENT DOCS 6182
CONTENTS 6183
Change Content 6184
Abbreviations used in this document 6185
Pre-checks / tasks to be done before replacing the Telematics Control Module 6186
Telematics Control Module Removal & Re-fitment in the vehicle 6186
TCM replacement through Service Tool 6187
Vehicle Profile Updation with New TCM Details 6190
Change of APN (if required) 6192
e-KYC & SIM activation process 6193
Re-flashing the Telematics Control Module using FOTA 6193
End of Document 6194
I - VBAC DTC DOCS 6195
Contents 6198
C0031-14:- Left Front Wheel Speed Sensor- Circuit short to Ground or open 6202
C0031-12 :- Left Front Wheel Speed Sensor- Circuit Short to Battery 6205
C0031-64 :- Left Front Wheel Speed Sensor- Signal Plausibility Failure 6208
C0031-62 :- Left Front Wheel Speed Sensor- Signal Compare Failure 6212
C0034-14:- Right Front Wheel Speed Sensor- Circuit short to Ground or open 6216
C0034-12:- Right Front Wheel Speed Sensor- Circuit Short to Battery 6219
C0034-64:- Right Front Wheel Speed Sensor- Signal Plausibility Failure 6222
C0034-62:- Right Front Wheel Speed Sensor- Signal Compare Failure 6226
C0037-14:- Left Rear Wheel Speed Sensor- Circuit short to Ground or open 6230
C0037-12:- Left Rear Wheel Speed Sensor- Circuit Short to Battery 6233
C0037-62:- Left Rear Wheel Speed Sensor- Signal Compare Failure 6236
C0037-64:- Left Rear Wheel Speed Sensor- Signal Plausibility Failure 6240
C003A-14:- Right Rear Wheel Speed Sensor- Circuit short to Ground or open 6244
C003A-12:- Right Rear Wheel Speed Sensor- Circuit Short to Battery 6247
C003A-64:- Right Rear Wheel Speed Sensor- Signal Plausibility Failure 6250
C003A-62:- Right Rear Wheel Speed Sensor- Signal Compare Failure 6254
C1025-09:- Generic Valve-Component failure 6258
C100C-01:- Pump Motor- General Electrical Failure 6260
C104D-09:- Pump Motor Position Sensor- component failure 6264
C100C-78:- Pump Motor-Alignment or Adjustment Incorrect 6268
C100C-74:- Pump Motor - Actuator Slipping 6272
C1054-54 :- Brake pressure sensor-Missing Calibration 6275
C1052-09 :- Brake Circuit pressure sensor- component failure 6277
C1052-64 :- Brake Circuit pressure sensor-Signal Plausibility Failure 6279
C1053-09 :- Brake pedal simulator pressure sensor- component failure 6281
C1053-64 :- Brake pedal simulator pressure sensor-Signal Plausibility Failure 6283
C100C-98 :- Pump motor-Component or System Over Temperature 6285
C0062-64 :- Longitudinal G sensor- Signal Plausibility Failure 6288
C0062-54 :- Yaw Rate Sensor - Missing Calibration 6290
C0063-64 :- Yaw Rate Sensor- Signal Plausibility Failure 6293
C0061-64 :- Lateral G sensor- Signal Plausibility Failure 6296
C1014-04 :- Valve Relay – System Internal Failure 6299
C0040-02 :- Brake Light Switch - Signal Plausibility Failure 6301
U1006-49 :- Control Module Internal-Internal Electronic failure 6304
U1604-56 :- Control Module Configuration-Invalid/ Incompatible Configuration 6306
U3006-16 :- Control Module Input Power "A"- Circuit Voltage Below Threshold 6308
U3006-17 :- Control Module Input Power "A"-Circuit Voltage Above Threshold 6310
C0051-64 :- Steering Wheel Position Sensor - Signal Plausibility Failure 6314
C1021-2A :- HDC Switch short to battery or ground 6317
U0140-87 :- Lost Communication with Body ControL Module- Missing Massage 6323
U0123-08 :- Lost Communication With Yaw Rate Sensor Module - Bus Signal / Message Failure 6329
U0401-81 :- Invalid Data Received From ECM/PCM”A”-Invalid serial data received 6332
U0422-81 :- Invalid Data Received From Body Control Module 6334
U0423-81 :- Invalid Data Received From Instrument Panel Cluster Control Module 6336
U0428-81 :- Invalid Data Received From SAS (EPAS ECU)- Invalid Serial Data Received 6341
C1031-04 :- Automated Parking Brake module - System Internal Failure 6347
C1031-06 :- Automated Parking Brake module – Operation during low voltage 6349
C1032-01 :- Automated Parking Brake module – Left Motor Circuit short 6351
C1033-01:- Automated Parking Brake module –Right Motor Circuit short 6353
C1033-13:- Automated Parking Brake module –Right Motor Circuit Open 6355
C1032-13:- Automated Parking Brake - Left Motor Circuit Open 6357
C1033-11 :- Automated Parking Brake - Right Motor Circuit Short to Ground 6359
C1033-12 :- Automated Parking Brake - Right Motor-Circuit short to battery 6363
C1032-12 :- Automated Parking Brake - Left Motor-Circuit short to battery 6365
C1033-19 :- Automated Parking Brake - Right Motor-circuit current above threshold 6367
C1032-19 :- Automated Parking Brake - Left Motor-circuit current above threshold 6370
C1037-01 :- Automated Parking Brake switch-General Electrical Failure 6372
C1031-17 :- Automated Parking Brake Module-Circuit Voltage above threshold 6374
C1031-16 :- Automated Parking Brake Module-Circuit Voltage below threshold 6376
C1037-2A :- Automated Parking Brake switch-Signal Stuck In Range 6378
C1037-06 :- Automated Parking Brake switch-Algorithm Based Failure 6380
C103A-09 :- Automatic Vehicle Hold switch-Component Failure 6382
C104E-1C :- Brake Pedal Travel Sensor "A"-Circuit Voltage Out of Range 6384
C104F-1C :- Brake Pedal Travel Sensor "B"-Component Failure 6387
C104E-62 :- Brake Pedal Travel Sensor "A"-Signal Compare Failure 6390
C104E-14 :- Brake Pedal Travel Sensor "A"-Circuit short to ground/Open 6393
C104E-12 :- Brake Pedal Travel Sensor "A"-Short to battery 6396
C104E-16 :- Brake Pedal Travel Sensor – Pedal low Offset 6399
C104E-17 :- Brake Pedal Travel Sensor ‘’A’’- Pedal High Offset 6402
C104F-62 :- Brake Pedal Travel Sensor "B"-Signal Compare Failure 6405
C104F-14 :- Brake Pedal Travel Sensor "B"-Circuit short to ground/Open 6408
C104F-12 :- Brake Pedal Travel Sensor "B"-Short to battery 6411
C104F-16 :- Brake Pedal Travel Sensor "B"- Pedal Low Offset 6414
C104F-17 :- Brake Pedal Travel Sensor "B"-Pedal High Offset 6417
C104E-64 :- Brake Pedal Travel Sensor "A"-Signal Plausibility Failure 6420
C104F-64 :- Brake Pedal Travel Sensor "B"-Signal Plausibility Failure 6423
C1050-54 :- Brake pedal Travel Sensor-Missing Calibration 6426
C2227-07 :- Excessive temperature of brake disc 6429
C1055-7A:- Brake Hydraulic Circuit "A"-Fluid Leak or Seal Failure 6432
C1057-7A :- Brake Hydraulic Circuit "C"-Fluid Leak or Seal Failure 6434
C1056-7A :- Brake Hydraulic Circuit "B"-Fluid Leak or Seal Failure 6436
C1058-7A :- Brake Hydraulic Circuit "D"-Fluid Leak or Seal Failure 6438
C1051-7B :- Brake fluid- Reservoir Low Fluid Level 6440
C104C-71 :- Simulator Valve Stuck - Actuator Stuck 6442
C1059-71 :- Release Valve Stuck - Actuator Stuck 6444
C105A-71 :- Backward Valve Stuck-Actuator Stuck 6446
U0046-88 : - Vehicle communication Bus C- Bus off 6448
U0037-88: - Vehicle Communication Bus B -Bus off 6451
U1306-87 :- Lost Communication With Steering Angle sensor(EPAS ECU) -Missing Message 6454
U1406-87 :- Lost Communication with Airbag - Missing Message 6457
U1320-08 :- Lost Communication With VCU - Bus Signal / Message Failure 6460
U1622-81 :- Invalid Data Received from VCU - Invalid Serial Data Received 6463
U161D-81 :- Invalid Data Received From Yaw rate Sensor Module - Invalid Serial Data Received 6465
U161D-82 :- Invalid Data Received From SAS(EPAS ECU) 6468
U161D-83 :- Invalid Data Received From SAS(EPAS ECU) Module-Value of Signal ProtectionCalculation Incorrect 6471
C0078-05 :- iTPMS- Learning failure 6474
C0078-02 :- iTPMS-missing reliable data 6477
C0083-00 :- iTPMS- Incompatible Tyre 6480
C1063-00 :- PBC-Assembly check not performed 6483
C1064-00 :- PBC- Exit maintenance mode 6486
C1061-94 :- PBC-Roll Away Reclamp-Unexpected Operation 6488
C103C-94 :- Implausible Actuator Modes 6490
C1041-00 :- PBC-No Force Increase -Left MoC 6492
C1048-00 :- PBC-No Force Increase - Right MoC 6495
C1040-1E :- Suspicious motor characteristics detected- Left MoC-circuit resistance out of range 6498
C1047-1E :- Suspicious motor characteristics detected- Right MoC-circuit resistance out of range 6501
C1044-71 :- PBC-Motor stall detected-Left MoC-Actuator Stuck 6504
C104B-71 :- PBC- Motor stall detected-Right MoC-Actuator Stuck 6507
C103F-00 :- PBC-Insufficient force increase detected- Left MoC 6510
C1046-00 :- PBC-Insufficient force increase detected- Right MoC 6513
C1031-04 :- Automated Parking Brake Module-System Internal Failure 6516
C1032-01 :- Automated Parking Brake - Left Motor-General Electrical Failure 6519
C1033-01 :- Automated Parking Brake - Right Motor-General Electrical Failure 6522
Annex 1 6525
Annex 2 6527
Annex 3 6535
PSCM DTC DOCS 6536
Contents 6538
P062F-00: Control Module General Memory Failure 6539
C1304-01: Torque Sensor Signal Error 6542
C1305-02: Steering Angle Sensor Internal Electronic Failure 6546
C1314-01: SENT Difference Error 6550
C1314-13: Motor Error - MOT_OPEN 6553
C1314-19: Motor Error - MOT_OVC 6557
C1315-54: Steering Angle Sensor is Not Calibrated 6562
C1315-64: Steering Angle Sensor 6566
C1319-01: Torque Sensor Check Error Fail 6570
C131B-01: Motor Error - MOT_IDIFF 6574
C1329-00: Tuning set variant is not selected 6578
C1330-04: Motor Error - GD_FAULT 6582
U0028-13: Errorpassive 6586
U0028-88: CANBusOff Error Detected 6588
U0100-08: EMS5 (0x286) Message Absent / Lost communication with ECM /PCM 6590
U0155-08: Rx IPC1 (0x197) Message Absent about Non ABS 6593
U0423-81: Rx IPC1 (0x197) Signal Invalid (VehSpdIC/VehSpdICStatus) about Non ABS 6596
U0423-82: Rx IPC1 (0x197) Signal alive (SpdCountSig) Count about Non ABS 6598
U0423-83: Rx IPC1 (0x197) Signal CRC (SpdCRCSig) about Non ABS 6600
U1006-04: Control Module Internal Electronic Failure – MCU component failure 6602
U1006-47: Control Module Main SW Watchdog / Safety μC Failure 6605
U1006-49: Supervision Software Failure 6608
U1006-4B: Over Temperature 6611
U1309-08: Rx BRAKE5 (0x176) Message Absent about ABS 6614
U1609-81: Rx BRAKE5 (0x176) Signal Invalid(VehSpdABs/VehSpdABsStatus) about ABS 6617
U3006-16: Battery Voltage Low 6619
U3006-17: Battery Voltage High 6624
Annex-1 6629
ESP DTC DOCS 6630
TABLE OF CONTENTS 6633
C0031-14:- Left Front Wheel Speed Sensor- Circuit short to Ground or open 6635
C0031-12 :- Left Front Wheel Speed Sensor- Circuit Short to Battery 6638
C0031-64 :- Left Front Wheel Speed Sensor- Signal Plausibility Failure 6641
C0031-62 :- Left Front Wheel Speed Sensor- Signal Compare Failure 6645
C0034-14:- Right Front Wheel Speed Sensor- Circuit short to Ground or open 6649
C0034-12:- Right Front Wheel Speed Sensor- Circuit Short to Battery 6652
C0034-64:- Right Front Wheel Speed Sensor- Signal Plausibility Failure 6655
C0034-62:- Right Front Wheel Speed Sensor- Signal Compare Failure 6658
C0037-14:- Left Rear Wheel Speed Sensor- Circuit short to Ground or open 6662
C0037-12:- Left Rear Wheel Speed Sensor- Circuit Short to Battery 6665
C0037-64:- Left Rear Wheel Speed Sensor- Signal Plausibility Failure 6668
C0037-62:- Left Rear Wheel Speed Sensor- Signal Compare Failure 6671
C003A-14:- Right Rear Wheel Speed Sensor- Circuit short to Ground or open 6675
C003A-12:- Right Rear Wheel Speed Sensor- Circuit Short to Battery 6678
C003A-64:- Right Rear Wheel Speed Sensor- Signal Plausibility Failure 6681
C003A-62:- Right Rear Wheel Speed Sensor- Signal Compare Failure 6684
C1025-09:- Solenoid Valve-Component failure 6688
C100C-01:- Pump Motor- General Electrical Failure 6690
C1014-04:- Valve Driver Monitoring – System Internal Failure 6694
C0040-02:- Brake Light Switch - Signal Plausibility Failure 6696
U1006-49:- Control Module Internal-Internal Electronic failure 6699
C1604-56:- Control Module Configuration-Invalid/ Incompatible Configuration 6701
U3006-16:- Control Module Input Power - Circuit Voltage Below Threshold 6703
U3006-17:- Control Module Input Power - Circuit Voltage Above Threshold 6705
C1017 - 11:- Master Cylinder Pressure Sensor - Circuit Short To Ground 6707
C0051 - 54:- Steering Wheel Position Sensor - Missing Calibration 6709
C0062 - 54:- Yaw Rate Sensor - Missing Calibration 6712
C1021 - 2A:- HDC Switch short to battery or ground 6715
C102A-64:- Reverse gear signal - Signal Plausibility Failure 6718
C102B-64:- Clutch signal - Signal Plausibility Failure 6721
C1017-29:- Master Cylinder Pressure Sensor - Component Failure 6724
U0046-88:- Vehicle Communication Bus A-Bus off 6726
U0100-87:- Lost Communication With ECM/PCM- Bus Signal/Message Failure 6728
U0140 - 87:- Lost Communication With Body Control Module- Bus Signal/Message Failure 6731
U0155 - 87:- Lost Communication With Instrument Panel Cluster (IPC) Control Module (MTO) 6734
U1306 - 87:- Lost Communication With Steering Angle Sensor Module (MTO) 6737
U1313-87:- Lost communication with Transmission Control Unit- Bus Signal/Message Failure 6740
U0401-81:- Invalid Data Received From ECM/PCM -Invalid serial data received 6742
U0422-81:- Invalid Data Received From Body Control Module 6744
U0423-81:- Invalid Data Received From Instrument Panel Cluster Control Module 6746
U0484-81:- Invalid Data Received From Transmission Control Unit 6748
U0428-82:- Alive counter error - Steering Angle Sensor signal 6750
C1600-64:- Rough Road Mode Signal mismatch 6753
C2227-07:- Excessive temperature of brake disc 6755
C0051-64:- Invalid data received from Steering Angle Sensor Module 6757
C0061-64:- Lateral G sensor- System Internal Failure 6760
C0062-64:- Longitudinal G sensor- System internal Failure 6762
C0063-04:- Yaw Rate Sensor- System Internal Failure 6764
U0401-82:- Alive Counter Error- ECM Signal 6766
U1601-41:- CRC error - ECM signal 6768
U0428-41:- CRC error- Steering Angle Sensor signal 6770
C1600-2A:- Rough Road Mode Switch short to Ground/Battery 6773
Annex 1 6776
Annex 2 6777
Annex 3 6779
WPC ECU SERVICE GUIDE & REPLACEMENTPROCEDURE 6780
TABLE OF CONTENTS 6783
1. Introduction 6785
1.1. General 6785
1.2. Document Scope 6785
1.3. Terminologies 6785
2. WPCF ECU component and interface diagram 6787
2.1. Components 6787
2.1. Interface diagram 6789
3. WPCF ECU trouble shooting procedure 6791
3.1. Pre-checks/tasks for trouble shooting the WPCF ECU 6791
3.1.1. Check – T1 6791
3.1.2. Check – T2 6792
3.1.3. Check – T3 6795
3.1.4. Check – T4 6796
4. WPCF ECU Assembly Replacement Procedure 6798
4.1. Pre-checks/tasks to be done before replacing the WPCF ECU Assembly 6798
4.2. ECU Assembly replacement procedure 6798
4.3. If WPCF ECU assembly want to replace 6804
START-STOP SWITCH_REPLACEMENT PROCEDURE 6805
TABLE OF CONTENTS 6808
1. Introduction 6809
1.1. General 6809
1.2. Document Scope 6809
1.3. Terminologies 6809
2. SSB Replacement Procedure 6810
2.1. Pre-checks/tasks to be done before replacing the SSB 6810
2.2. SSB replacement procedure 6810
3. Figures 6811
DOOR HANDLE & TAILGATE SWITCH REPLACEMENTPROCEDURE 6822
TABLE OF CONTENTS 6825
1. Introduction 6826
1.1. General 6826
1.2. Document Scope 6826
1.3. Terminologies 6826
2. DHS & TGS Replacement Procedure 6827
2.1. Pre-checks/tasks to be done before replacing the DHS/ TGS 6827
2.2. DHS/ TGS replacement procedure 6827
3. Figures 6828
SMART KEY & ITS BATTERY REPLACEMENTPROCEDURE 6832
TABLE OF CONTENTS 6835
1. Introduction 6836
1.1. General 6836
1.2. Document Scope 6836
1.3. Terminologies 6836
1.1. Reference documents 6836
2. Smart Key and its Battery – Replacement Procedure 6837
2.1. Pre-checks/tasks to be done before replacing the Smart Key or its Battery 6837
2.2. Smart Key and its Battery replacement procedure 6838
2.2.1. Procedure for the replacement of Smart Key Battery 6838
2.2.2. Procedure for the replacement of Smart Key 6838
2.3. If Smart Key or its Battery is to be replaced 6838
3. Figures 6839
V2V - V2L SOP 6842
1.Vehicle to load charging (V2L) 6843
2.Vehicle to Vehicle charging (V2V) 6844
V2X charging_SOP_Ignition OFF 6848

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