1
6855
NEW NEXON EV DTC MANUAL
NEW NEXON EV DTC MANUAL
1
Diagnostic Trouble Shooting Codes& ECU Replacement Docs of HV ECU’S
4
3IN1 UNIT DTC DOCS _UNIDIRECTIONAL
6
Contents
10
P197913:- AC slow charge interlock signal detection circuit fault
12
P197E13:- AC compressor interlock signal detection circuit fault
19
P197A13:- DC fast charging interlock signal detection circuit fault
26
P19BB13:- PTC interlock signal detection circuit fault
33
P197C13:- Battery interlock signal detection circuit fault
40
P197D13:- MCU interlock signal detection circuit fault
47
P197F73:- Switch signal detection circuit fault
54
P198F17:- 12V supply overvoltage fault
61
P198F16:- 12V supply under voltage fault
67
UF13687:- Communication loss between DCDC and VCU
73
P197719:- DCDC input software over current
79
P197717:- DCDC input software overvoltage
86
P199F16:- DCDC input under voltage
93
P197101:- DCDC input voltage detection circuit fault
100
P19A017:- DCDC output overvoltage
107
P19A106:- DCDC output under voltage
114
P19A229:- DCDC output voltage detection circuit fault
121
P19A111:- DCDC output short circuit fault
128
P199E48:- DCDC Over Temperature deration
135
P199E98:- DCDC over Temperature shutdown
141
P19B996:- DCDC internal fault
147
U313487:-External CAN Bus off
153
P19D207:-DCDC output over current fault
159
P19D208:-DCDC Low Temperature Shutdown
166
P19D209:-DCDC CRC Failure
172
UF14987:- Communication loss between OBC and VCU
178
P19D017:- OBC AC side overvoltage fault
184
P19D016:- OBC AC side under voltage fault
191
P19D019:- OBC AC side over current fault
198
P19D123:- OBC battery side hardware over voltage fault
205
P19D117:- OBC Battery side overvoltage fault
212
P19D116:- OBC Battery side under voltage fault
219
P19D129:- OBC battery side hardware over current fault
226
P19D119:- OBC battery side over current fault
233
P19D24B:- OBC Over temperature deration
239
P19D298:- OBC over temperature shutdown
245
P19D200:- OBC Internal fault
251
P19D201:- CP Frequency out of Range
257
P19D202:- CP Duty out of Range
263
P19D203:- OBC can't turn off +12V Power supply
269
P19D204:- OBC CRC Failure
275
P19D205:- OBC Low Temp Shutdown
281
P19D206:- OBC CP Volt Out of Range
287
CAN Architecture
293
3IN1 UNIT DTC DOCS _BIDIRECTIONAL
295
Contents
299
P197913:- AC slow charge interlock signal detection circuit fault
301
P197E13:- AC compressor interlock signal detection circuit fault
306
P197A13:- DC fast charging interlock signal detection circuit fault
311
P19BB13:- PTC interlock signal detection circuit fault
316
P197C13:- Battery interlock signal detection circuit fault
321
P197D13:- MCU interlock signal detection circuit fault
326
P197F73:- Switch signal detection circuit fault
331
P198F17:- 12V supply overvoltage fault
336
P198F16:- 12V supply under voltage fault
341
U313687:- Communication loss between DCDC and VCU
346
P197719:- DCDC input software over current
351
P197717:- DCDC input software overvoltage
356
P199F16:- DCDC input under voltage
361
P197101:- DCDC input voltage detection circuit fault
366
P19A017:- DCDC output overvoltage
371
P19A106:- DCDC output under voltage
375
P19A229:- DCDC output voltage detection circuit fault
380
P19A111:- DCDC output short circuit fault
385
P199E48:- DCDC over Temperature deration
390
P199E98:- DCDC over Temperature shutdown
395
P19B996:- DCDC internal fault
400
U313487:-External CAN Bus off
405
P19D207:-DCDC output over current fault
410
P19D208:-DCDC Low Temperature Shutdown
415
P19D209:-DCDC CRC Failure
420
U314987:- Communication loss between OBC and VCU
425
P19D017:- OBC AC side overvoltage fault
430
P19D016:- OBC AC side under voltage fault
435
P19D019:- OBC AC side over current fault
440
P19D123:- OBC battery side hardware over voltage fault
446
P19D117:- OBC Battery side overvoltage fault
451
P19D116:- OBC Battery side under voltage fault
456
P19D129:- OBC battery side hardware over current fault
461
P19D119:- OBC battery side over current fault
466
P19D24B:- OBC Over temperature deration
471
P19298:- OBC over temperature shutdown
476
P19D200:- OBC Internal fault
481
P19D201:- CP Frequency out of Range
486
P19D202:- CP Duty out of Range
491
P19D203:- OBC can't turn off +12V Power supply
496
P19D204:- OBC CRC Failure
501
P19D205:- OBC Low Temp Shutdown
506
P19D206:- OBC CP Volt Out of Range
511
P19D220:- OBC AC Frequency Out of Range
516
P199320:- OBC Functional Safety Failure
521
U313787:- OBC Internal CAN communication Failure
526
P192727:-OBC Discharge short circuit failure
531
P19272D:- OBC Discharge AC Over Load failure
537
U192618:-DCDC Functional Safety Failure
543
CAN Architecture
548
E - DRIVE DTC DOCS
549
Table of Contents
552
P30D2 - 01:- Inverter Power Module HW Fault 1_QM -General Electric Failure
581
P30D3 – 01:- Inverter Power Module HW Fault 2_QM-General Electric Failure
588
P30D4 – 01:- Inverter Power Module HW Fault 1_D-General Electric Failure
595
P30D5 – 01:- Inverter Power Module HW Fault 2_D-General Electric Failure
603
P308E-01:- Power Module Discharge Error-General Electric Failure
610
P30D6 – 19:- Drive Motor Hardware Over Current Fault_QM-circuit current above threshold
617
P30D7 – 19 :- Drive Motor Hardware Over Current Fault_D-Circuit Current above threshold
624
P30D8 - 27:- Drive Motor Resolver Excitation period Fault-signal rate of change above threshold
631
P30D8 – 26 :- Drive Motor Resolver Excitation period Fault-signal rate of change below threshold
638
P30D9 - 27 :- Drive Motor Resolver Excitation Duty Fault-signal rate of change above threshold
645
P30D9 - 26 :- Drive Motor Resolver Excitation Duty Fault-signal rate of change below threshold
652
P30DA – 26 :- Drive Motor Resolver Amplitude Fault_QM-signal rate of change above threshold
659
P30DA – 26:- Drive Motor Resolver Amplitude Fault_QM-signal rate of change below threshold
666
P30DB – 27 :- Drive Motor Resolver Amplitude Fault_D-signal rate of change above threshold
673
P30DB – 26 :- Drive Motor Resolver Amplitude Fault_QM-signal rate of change below threshold
680
P30DC – 00 :- Drive Motor Over speed_QM-no sub time information
687
P30DD – 00 :- Drive Motor Over speed_D-no sub time information
694
P3093 – 09 :- Drive Motor Inverter voltage abnormally High-Component Failure
701
P30DE – 85 :- IGBT Temperature Sensor Fault-signal above allowable range
708
P30DE – 84 :- IGBT Temperature Sensor Fault-signal below allowable range
715
P3095 - 4B:- Inverter module - over temperature
722
P3096 – 85 :- Drive Motor Temperature sensor-signal above allowable range
729
P3096 – 84 :- Drive Motor Temperature sensor-signal below allowable range
736
P3097 - 4B :- Drive Motor - over temperature
743
P30DF – 85 :- Drive motor A Phase current sensor_QM-signal above allowable range
750
P31DF - 84:- Drive motor A Phase current sensor_QM-signal below allowable range
757
P30E0 – 85:- Drive Motor C phase Current sensor_D-signal above allowable range
764
P30E0 – 84:- Drive Motor C phase Current sensor_D-signal below allowable range
771
P309A – 16 :- MCU 15V Internal Control Supply - circuit voltage below threshold
778
P309A – 17 :- MCU 15V Internal Control Supply - circuit voltage above threshold
785
P309B – 16 :- MCU 5V Internal Control Supply - circuit voltage below threshold
792
P309B – 17:- MCU 5V Internal Control Supply - circuit voltage above threshold
799
P30E1 – 00 :- Torque Monitor error_QM-no sub time information
806
P30E2 – 00 :- Drive Motor Resolver Amplitude Fault_QM-signal rate of change below threshold
813
P30E3 – 00 :- Torque Command check fault-no sub time information
820
P30E4 – 00 :- Torque Monitor error-path2-no sub time information
827
P309D – 16 :- HV DC Bus - circuit voltage below threshold
834
P309D – 17 :- HV DC Bus - circuit voltage above threshold
841
P309E – 16 :- MCU 12V Control Supply - circuit voltage below threshold
848
P309E – 17 :- MCU 12V Control Supply - circuit voltage above threshold
855
U1320 – 87 :- Lost Communication With Vehicle Control Unit (VCU) - missing message
862
U0028 – 88 :- Vehicle Communication Bus "A" - bus off
869
P309F – 44 :- Error in checksum Calculation in-between MCU and VCU-Data Memory Failure
876
P30E5 – 16 :- UDC below under voltage warning threshold-Circuit Voltage below threshold
883
P30E6 -17 :- UDC below under voltage warning threshold-Circuit Voltage above threshold
890
P30E7 – 00:- Motor speed above overspeed warning threshold_QM-no sub type information
897
P30E8 – 00:- Motor speed above overspeed warning threshold_D-no sub type information
904
P30E9 – 92:- Motor Block Warning Fault-performance or incorrect operation
911
P30EA – 00 :- Motor temp above over Temperature warning threshold-no sub type information
918
P30EB – 00:- IGBT temp above over Temperature warning threshold-no sub type information
925
P30EC – 19 :- A phase current above over current fault threshold_QM-circuit current above threshold
932
P30ED – 19:- B phase current above over current fault threshold_QM-circuit current above threshold
939
P30EE – 19 :- C phase current above over current fault threshold_QM-circuit current above threshold
946
P30EF – 28:- A phase current sensor offset error_QM-signal bias level out of range/zero adjustment failure
953
P30F0 – 28 :- B phase current sensor offset error_QM-signal bias level out of range/zero adjustment failure
960
P30F1 – 28:- C phase current sensor offset error_QM-signal bias level out of range/zero adjustment failure
967
P30F2 – 28 :- A phase current sensor offset error_D-signal bias level out of range/zero adjustment failure
974
P30F3 – 28:- B phase current sensor offset error_D-signal bias level out of range/zero adjustment failure
981
P30F4 – 28 :- C phase current sensor offset error_D-signal bias level out of range/zero adjustment failure
988
P30F5 – 19:- Phase current above threshold_QM-circuit current above threshold
995
P30F6 – 00 :- Three phase current imbalance fault_QM-no sub type information
1002
P30F7 – 00:- Three phase current imbalance fault_D-no sub type information
1009
P30F8 – 19 :- B phase current above sensor range_QM-circuit current above threshold
1016
P30F9 – 19:- B phase current above sensor range_D-circuit current above threshold
1023
P30FA – 28 :- Two path A phase current sensor offset compare fault-signal bias level out of range/zero adjustment failure
1030
P30FB – 28:- Two path B phase current sensor offset compare fault-signal bias level out of range/zero adjustment failure
1037
P30FC – 28 :- Two path C phase current sensor offset compare fault -signal bias level out of range/zero adjustment failure
1044
P30FD – 00:- Motor temperature below under Temperature warning threshold-no sub type information
1051
P30FE – 00:- Motor temperature below under Temperature fault threshold-no sub type information
1058
P30FF – 00 :- IGBT temperature below under Temperature warning threshold-no sub type information
1065
P3100 – 00:- IGBT temperature below under Temperature fault threshold-no sub type information
1072
P3101 – 00 :- IGBT temperature change rate above threshold-no sub type information
1079
P3102 – 00:- IGBT temperature sampling value above high range-no sub type information
1086
P3103 – 00 :- IGBT temperature sampling value below low range-no sub type information
1093
P3104 – 92:- IGBT temperature sampling fault-performance or incorrect operation
1100
P3105 – 16 :- Core chip 1.3V below threshold-Circuit Voltage below threshold
1107
P3106 – 17:- Core chip 1.3V above threshold-Circuit Voltage above threshold
1114
P3107 – 16 :- Sensor supply less than threshold-Circuit Voltage below threshold
1121
P3108 – 17:- Sensor supply more than threshold-Circuit Voltage above threshold
1128
P3109 – 17:- HW OverVoltage Fault_QM-Circuit Voltage above threshold
1135
P310A – 17:- HW OverVoltage Fault_D-Circuit Voltage above threshold
1142
00000 – 00:- CRC Warning-Communication_Message CRC Warning
1149
00000 – 00:- Flt_MessageCounter-Communication_Message Counter Flt
1156
P310B – 00 :- MCU BSW Initial check error-no sub type information
1163
P310C – 00:- DSP BSW Initial check error-no sub type information
1170
P310D – 00:- CAN Transceiver BSW Initial check error-no sub type information
1177
P310E – 00:- PWM Transceiver BSW Initial check error-no sub type information
1184
P310F – 00:- Pflash Transceiver BSW Initial check error-no sub type information
1191
CAN Architecture
1198
BMS DTC DOCS
1200
Contents
1203
IMPORTANT INFORMATION
1207
PURPOSE OF DOCUMENT
1207
P1201-17:- BMS cell voltage high first level alarm - circuit voltage above threshold
1208
P1202-17:- BMS cell voltage high second level alarm - circuit voltage abovethreshold
1209
P1203 - 17:-BMS cell voltage high third level alarm - circuit voltage abovethreshold
1210
P1204 - 16:- BMS cell voltage low first level alarm - circuit voltage below threshold
1211
P1205 - 16:- BMS cell voltage low second level alarm - circuit voltage belowthreshold
1212
P1206 - 16:- BMS cell voltage low third level alarm - circuit voltage belowthreshold
1213
P1208 - 1C:- BMS voltage difference Dynamic First level alarm - circuit voltage outof range
1214
P120A - 17:- BMS total voltage high first level alarm - circuit voltage abovethreshold
1215
P120B - 17:- BMS total voltage high second level alarm - circuit voltage abovethreshold
1216
P120C - 17:- BMS total voltage high third level alarm - circuit voltage abovethreshold
1217
P120F -16:- BMS total voltage low third level alarm - circuit voltage belowthreshold
1218
P1210 - 21:- BMS SOC low first level alarm - signal amplitude < minimum
1219
P1214 - 98:- BMS battery charging temperature high first level alarm - componentor system over temperature
1220
P1216 - 98:- BMS battery charging temperature high third level alarm - componentor system over temperature
1221
P1217 - 98:- BMS battery discharging temperature high first level alarm -component or system over temperature
1222
P121B - 98:- BMS battery discharging temperature high third level alarm -component or system over temperature
1223
P121C - 21:- BMS battery charging temperature low third level alarm - signalamplitude < minimum
1224
P121D - 21:- BMS battery discharging temperature low first level alarm - signalamplitude < minimum
1225
P121F - 21:- BMS battery discharging temperature low third level alarm - signalamplitude < minimum
1226
P1220 - 22:- BMS temperature difference high first level alarm - signal amplitude >maximum
1227
P1223 - 19:- BMS discharging current overload first level alarm - circuit currentabove threshold
1228
P1224 - 19:- BMS discharging current overload second level alarm - circuitcurrent above threshold
1229
P1225 - 19:- BMS discharging current overload third level alarm - circuit currentabove threshold
1230
P1226 - 19:- BMS feedback current overload first level alarm - circuit currentabove threshold
1231
P1227 - 19:- BMS feedback current overload second level alarm - circuit currentabove threshold
1232
P1228 - 19:- BMS feedback current overload third level alarm - circuit currentabove threshold
1233
P1229 - 1A:- BMS insulation fault first level alarm - circuit resistance belowthreshold
1234
P122A - 1A:- BMS insulation fault second level alarm - circuit resistance belowthreshold
1235
P1231 - 1A:- BMS insulation fault third level alarm - circuit resistance belowthreshold
1236
P1232 - 27:- BMS SOC jump fault - signal rate of change above threshold
1237
P1233 - 17:- BMS power supply high fault - circuit voltage above threshold
1238
P1234 - 16:- BMS power supply low fault - circuit voltage below threshold
1239
P1235 - 13:- BMS_NegMainRlyConglut - circuit open
1240
P1236 - 13:- BMS_PosMainRlyConglut - circuit open
1241
P1237 - 13:- BMS_HVILAlarm charging second level alarm
1242
P1238 - 16:- BMS_PrechargeFaultAlarm third level alarm - circuit voltage belowthreshold
1243
U1301 - 87:- BMS lost communication with VCU third level alarm - missingmessage
1244
U1302 - 87:- BMS Daisy Chain communication fault discharging first level alarm
1245
U132D - 87:- BMS Daisy Chain communication fault charging third level fault
1246
P306A - 13 :- BMS_HVILAlarm discharging first level alarm
1247
P306B - 1C :- BMS cell voltage sampling fault discharging first level fault
1248
P306C - 1C :- BMS cell voltage sampling fault charging second level fault
1249
P306D - 87 :- BMS current sensor discharging second level fault
1250
P306E - 87 :- BMS current sensor charging second level fault
1251
P306F - 86 :- BMS temperature sensor discharging first level fault
1252
P3069 - 1C :- BMS voltage difference Static First level alarm
1253
P3070 - 86 :- BMS temperature sensor charging second level fault
1254
P3071 - 73 :- BMS_Precharging HW third level fault
1255
P3072 - 73 :- BMS_NegMainRly HW third level fault
1256
P3073 - 73 :- BMS_PosMainRly HW third level fault
1257
P3074 - 56:- BMS_Current sensor offline discharge second level fault
1258
P3075 - 56 :- BMS_Current sensor offline charging third level fault
1259
P3079 - 1C :- BMS cell voltage sampling fault discharging second level fault
1260
P307A - 1C :- BMS cell voltage sampling fault discharging third level fault
1261
P307B - 1C :- BMS cell voltage sampling fault charging third level fault
1262
U132E - 87:- BMS Daisy Chain communication fault discharging second levelalarm
1263
U132F - 87:- BMS Daisy Chain communication fault third level alarm
1264
U1330 - 87:- BMS Daisy Chain communication fault charging second level fault
1265
P307C - 87 :- BMS current sensor discharging third level fault
1266
P307D - 87 :- BMS current sensor charging third level fault
1267
P307E - 86 :- BMS temperature sensor charging third level fault
1268
P307F - 56 :- BMS_Current sensor offline discharge third level fault
1269
P3080 - 56 :- BMS_Current sensor offline charging second level fault
1270
P30A1 - 19 :- BMS charging current overload first level alarm- circuit currentabove threshold
1271
P30A2 - 19 :- BMS charging current overload second level alarm - circuit currentabove threshold
1272
P30A3 - 19 :- BMS charging current overload third level alarm - circuit currentabove threshold
1273
P30A4 - 98 :- BMS PCB high temperature
1274
P30A5 - 47 :- BMS Hardware Chip fault
1275
P30A6 - 44 :- BMS Internal memory read/write fail
1276
P30A7 - 44 :- BMS External memory read/write fail
1277
P30A8 - 08 :- BMS High Voltage Sensor failure
1278
P30A9 - 21 :- BMS SoH Low fault
1279
P30B9 - 13 :- BMS HW Crash Line is Open - Circuit Open
1280
P30BA - 68 :- BMS HW Condition meets the Crash - Event Information
1281
P30BC - 13:- BMS Fast Charging Positive Contactor weld third level fault - circuitopen
1282
P30BD - 13:- BMS Fast Charging Negative weld third level fault - circuit open
1283
P30BE - 09 :- BMS Fast Charging Positive Relay HW third level fault - ComponentFailures
1284
P30BF - 09 :- BMS Fast Charging Negative Relay HW third level fault - ComponentFailures
1285
P30C0 - 61:- VCU CRC failure - signal calculation failure
1286
P30C1 - 13:- Low Voltage MSD Fault - circuit open
1287
P30C3 - 68 :- BMS thermal runway fault - Event Information
1288
P30C4 - 87 :- Smoke Sensor CAN loss – missing message
1289
P30C5 - 86 :- Smoke sensor HW fault – signal invalid
1290
P30C6 - 61 :- Smoke Sensor CRC failure – signal calculation failure
1291
APPENDIX-A: COMPONENT DETAILS AND INFORMATION
1292
APPENDIX-B: HV MSD DISCONNECTION PROCEDURE
1294
APPENDIX-C: TOOL CONNECTION AND COMMUNICATION
1296
VCU DTC DOCS
1297
Contents
1301
U1006 - 04: - Control Module Internal - System Internal Failures
1308
U1006 - 47: - Control Module Internal - watchdog / safety Microcontroller failure
1312
U0028 - 13: - Vehicle Communication Bus A - circuit open
1316
U0028 - 88: - Vehicle Communication Bus A - bus off
1320
U0037 - 13: - Vehicle Communication Bus B - circuit open
1324
U0037 - 88: - Vehicle Communication Bus B - bus off
1328
U0046 - 13: - Vehicle Communication Bus C - circuit open
1333
U0046 - 88: - Vehicle Communication Bus C - bus off
1336
P3045 - 44: - Read diagnosis for non-volatile memory (EEPROM) - data memory failure
1339
P3046 - 44: - Write diagnosis for non-volatile memory (EEPROM) - data memory failure
1343
P3003 -14: - Accelerator Pedal Sensor 1- circuit short to ground or open circuit
1347
P3003 -12: - Accelerator Pedal Sensor 1 - circuit short to battery
1353
P3003 - 29: - Accelerator Pedal Sensor 1 - signal invalid
1359
P3004 – 8F: - Accelerator Pedal Sensor 1 and Sensor 2 values inconsistent - erratic
1364
P3006-14: - Accelerator Pedal Sensor 2 - circuit short to ground or open circuit
1368
P3006-12: - Accelerator Pedal Sensor 2 - circuit short to battery
1374
P3006- 29: - Accelerator Pedal Sensor 2 - signal invalid
1380
P3008 -11: - Power Distribution Unit Positive Busbar Thermistor - circuit short to ground
1385
P3008 -15: - Power Distribution Unit Positive Busbar Thermistor - circuit short to battery or open
1391
P3008 - 29: - Power Distribution Unit Positive Busbar Thermistor - signal invalid
1397
P3009 - 11: - Power Distribution Unit Negative Busbar Thermistor - circuit short to ground
1401
P3009 -15: - Power Distribution Unit Negative Busbar Thermistor - circuit short to battery or open
1406
P3009- 29: - Power Distribution Unit Negative Busbar Thermistor - signal invalid
1412
P3017 - 85: - DC Charging Inlet temperature sensor 2 - signal above allowable range
1416
P3017 - 84: - DC Charging Inlet temperature sensor 2 - signal below allowable range
1423
P3016 - 85: - DC Charging Inlet temperature sensor 1- signal above allowable range
1430
P3016 - 84: - DC Charging Inlet temperature sensor 1 - signal below allowable range
1437
P3026 - 13: - Battery cooling chiller solenoid valve activation line - circuit open
1444
P3026 - 12: - Battery cooling chiller solenoid valve activation line - circuit short to battery
1449
P3026 - 11: - Battery cooling chiller solenoid valve activation line - circuit short to ground
1454
P3028 - 13: - Cabin cooling Evaporator solenoid valve activation line - circuit open
1459
P3028 - 12: - Cabin cooling Evaporator solenoid valve activation line - circuit short to battery
1464
P3028 - 11: - Cabin cooling Evaporator solenoid valve activation line - circuit short to ground
1468
P302B-13: - DC Charging Contactor Negative Coil Low Side activation line - circuit open
1472
P302B- 12: - DC Charging Contactor Negative Coil Low Side activation line - circuit short to battery
1477
P302B- 11: - DC Charging Contactor Negative Coil Low Side activation line - circuit short to ground
1482
P302C-13: - DC Charging Contactor Positive Coil Low Side activation line - circuit open
1487
P302C- 12: - DC Charging Contactor Positive Coil Low Side activation line - circuit short to battery
1493
P302C- 11: - DC Charging Contactor Positive Coil Low Side activation line - circuit short to ground
1498
P302D - 94: - HV Battery Cooling Pump dry run detected - unexpected operation
1503
P302D - 19: - HV Battery Cooling Pump - circuit current above threshold
1509
P302D – 98: HV Battery Cooling Pump - component or system over temperature
1516
P302D - 07: - HV Battery Cooling Pump - Mechanical Failures
1523
P302D - 04: - HV Battery Cooling Pump - System Internal Failures
1529
P302D – 86: - HV Battery Cooling Pump - signal invalid
1534
P302D – 13: - HV Battery Cooling Pump - circuit open
1540
P302D – 12: - HV Battery Cooling Pump - circuit short to battery
1547
P302D – 11: - HV Battery Cooling Pump - circuit short to ground
1553
P302E - 13: - HV Battery Keep alive relay activation line - circuit open
1559
P302E - 12: - HV Battery Keep alive relay activation line - circuit short to battery
1564
P302E - 11: - HV Battery Keep alive relay activation line - circuit short to ground
1569
P302F - 13: - PTC Contactor Low Side activation line - circuit open
1573
P302F - 12: - PTC Contactor Low Side activation line - circuit short to battery
1580
P302F - 11: - PTC Contactor Low Side activation line - circuit short to ground
1585
P3030 - 13: - E-Drive Contactor Low Side activation line - circuit open
1590
P3030 - 12: - E-Drive Contactor Low Side activation line - circuit short to battery
1595
P3030 - 11: - E-Drive Contactor Low Side activation line - circuit short to ground
1600
P3031 - 13: - Traction cooling fast fan relay activation line - circuit open
1605
P3031 - 12: - Traction cooling fast fan relay activation line - circuit short to battery
1610
P3031 - 11: - Traction cooling fast fan relay activation line - circuit short to ground
1615
P3032 - 13: - Traction cooling slow fan relay activation line - circuit open
1620
P3032 - 12: - Traction cooling slow fan relay activation line - circuit short to battery
1625
P3032 - 11: - Traction cooling slow fan relay activation line - circuit short to ground
1630
P3033 - 94: - Traction Cooling Pump dry run detected - unexpected operation
1635
P3033 - 19: - Traction Cooling Pump - circuit current above threshold
1640
P3033 - 98: - Traction Cooling Pump - component or system over temperature
1647
P3033 - 07: - Traction Cooling Pump - Mechanical Failures
1654
P3033 - 04: - Traction Cooling Pump - System Internal Failures
1660
P3033 – 86: - Traction Cooling Pump - signal invalid
1666
P3033 – 13: - Traction Cooling Pump - circuit open
1672
P3033 – 12: - Traction Cooling Pump - circuit short to battery
1678
P3033 – 11: - Traction Cooling Pump - circuit short to ground
1685
P3034 – 13: - E-Drive ignition activation line - circuit open
1691
P3034 – 12: - E-Drive ignition activation line - circuit short to battery
1696
P3034 – 11: - E-Drive ignition activation line - circuit short to ground
1700
P3036 - 13: - Power Train Main Relay activation line - circuit open
1704
P3036 - 12: - Power Train Main Relay activation line - circuit short to battery
1709
P3036 - 11: - Power Train Main Relay activation line - circuit short to ground
1714
P3037 - 13: - E-Drive power supply relay activation line - circuit open
1718
P3037 - 12: - E-Drive power supply relay activation line - circuit short to battery
1722
P3037 - 11: - E-Drive power supply relay activation line - circuit short to ground
1726
P3038 - 13: - HV Battery key on activation line - circuit open
1730
P3038 - 12: - HV Battery key on activation line - circuit short to battery
1735
P3038 – 11: - HV Battery key on activation line - circuit short to ground
1739
P3047 - 09: - MCU contactor weld - Component Failures
1744
P304A - 09: - HV Supply not available at E compressor- Component Failures
1750
P304B - 09: - HV Supply not available at MCU - Component Failures
1754
P2322 - 00: - VCU CAN Internal Error - no sub type information
1759
P2401 - 05: - VCU Internal Error - System Programming Failures
1763
P2402 - 05: - VCU Internal Error - System Programming Failures
1766
P2403 - 00: - VCU Internal Error - no sub type information
1770
P2403 - 92: - VCU Internal Error - performance or incorrect operation
1774
P2405 - 71: - VCU Internal Error - actuator stuck
1778
P2406 - 82: - VCU Internal Error - alive / sequence counter incorrect / not updated
1782
P2407 - 05: - VCU Internal Error - System Programming Failures
1786
P0606 - 49: - VCU Internal Error - internal electronic failure
1790
P0606 - 81: - VCU Internal Error - invalid serial data received
1794
P0606 - 17: - VCU Internal Error - circuit voltage above threshold
1798
P3067 - 04: - CCS DC Fast charging – Both contactors welded- System Internal Failures
1802
P3068 - 04: - CCS DC Fast Charging – Positive or Negative (one) contactor welded - System InternalFailures
1807
P3052 - 18: - PLC Chip-EVSE minimum current is above EV current demand - circuit current belowthreshold
1812
P3056 - 19: - PLC Chip-EVSE parameter above vehicle demand - circuit current above threshold
1814
P3056 - 17: - PLC Chip-EVSE parameter above vehicle demand - circuit voltage above threshold
1816
P3057 - 92: -Power line communication chip deactivation is failed after charge session - erratic
1818
P3059 - 04: - CCS PLC chip supply Signal range check - System Internal Failures
1822
P305A - 04: - CCS PLC chip temperature range maximum - System Internal Failures
1826
P305B - 38: - CCS DC Fast Charging –CP signal Frequency - Signal Frequency Incorrect
1830
P305C - 73: - CCS DC Fast Charging - S2 switch - actuator stuck closed
1837
P305C - 72: - CCS DC Fast Charging - S2 switch - actuator stuck open
1844
P305D - 29: - Charging- Gun Lock Pin Moved Beyond Closed Position - signal invalid
1850
P305E - 73: - Charging- Gun Lock Pin - actuator stuck closed
1857
P305E - 72: - Charging- Gun Lock Pin - actuator stuck open
1863
P305F - 68: - CCS DC Fast Charging- Unplugging of charging equipment required - event information
1869
P3060 - 68: - CCS DC Fast Charging- Removal of charge plug detected despite confirmed interlocking -event information
1876
P3061 - 86: - CCS DC Fast Charging- Charge Plug Inlet temperature too High - signal invalid
1882
P3018 – 85: - Charging- Vehicle Inlet PP Signal - signal above allowable range
1889
P3018 – 84: - Charging- Vehicle Inlet PP Signal - signal below allowable range
1896
P3018 – 29: - Charging- Vehicle Inlet PP Signal - signal invalid
1902
P3018 – 64: - Charging- Vehicle Inlet PP Signal - signal plausibility failure
1908
P3019 – 85: - Charging- Vehicle inlet CP signal frequency - signal above allowable range
1914
P3019 – 84: - Charging- Vehicle inlet CP signal frequency - signal below allowable range
1920
P3019 – 86: - Charging- Vehicle inlet CP signal frequency - signal invalid
1926
P304F - 12: - Charging Gun lock/unlock activation circuit - circuit short to battery
1933
P304F - 11: - Charging Gun lock/unlock activation circuit - circuit short to ground
1940
P304F - 92: - Charging Gun lock/unlock activation circuit - performance or incorrect operation
1946
P3050 – 86: - CP Signal Voltage - signal invalid
1952
P3062 - 13: - Interlock Charge plug - circuit open
1958
P3062 - 19: - Interlock Charge plug - circuit current above threshold
1964
P3062 - 85: - Interlock Charge plug - signal above allowable range
1971
P3062 - 84: - Interlock Charge plug - signal below allowable range
1978
P3062 - 12: - Interlock Charge plug - circuit short to battery
1985
P3062 - 11: - Interlock Charge plug - circuit short to ground
1992
P3062 - 92: - Interlock Charge plug - performance or incorrect operation
1999
P302A - 85: - DC Fast charging S2 switch feedback - signal above allowable range
2006
P302A - 84: - DC Fast charging S2 switch feedback - signal below allowable range
2012
P3063 - 13: - Reverse Lamp - circuit open
2018
P3063 - 12: - Reverse Lamp - circuit short to battery
2022
P3063 - 11: - Reverse Lamp - circuit short to ground
2026
P3064 - 11: - Sensor supply Module 1 - circuit short to ground
2030
P3064 - 16: - Sensor supply Module 1 - circuit voltage below threshold
2036
P3064 - 17: - Sensor supply Module 1 - circuit voltage above threshold
2041
P3065 - 11: - Sensor supply Module 2 - circuit short to ground
2046
P3065 - 16: - Sensor supply Module 2 - circuit voltage below threshold
2052
P3065 - 17: - Sensor supply Module 2 - circuit voltage above threshold
2058
P3066 - 11: - Sensor supply Module 3 - circuit short to ground
2064
P3066 - 16: - Sensor supply Module 3 - circuit voltage below threshold
2070
P3066 - 17: - Sensor supply Module 3 - circuit voltage above threshold
2076
P0562 - 16: - Battery voltage at VECU - Circuit voltage below threshold
2083
P0563 - 17: - Battery voltage at VECU - Circuit voltage above threshold
2087
U1329 - 08: - Lost Communication with DCDC converter module - Bus Signal / Message Failures
2091
U132A - 08: - Lost Communication with On-Board Charger (OBC) module - Bus Signal / MessageFailures
2098
U0140 - 08: - Lost Communication with Body Control Module (BCM) - Bus Signal / Message Failures
2104
U0121 - 08: - Lost Communication with ABS module - Bus Signal / Message Failures
2110
U0164 - 08: - Lost Communication with Heating Ventilation and Air-Conditioning (HVAC) module - BusSignal / Message Failures
2116
U132C - 08: - Lost Communication with Gear Selector Switch (GSS) module - Bus Signal / MessageFailures
2121
U1322 - 08: - Lost Communication with Battery Management System (BMS) module - Bus Signal /Message Failures
2127
U132B - 08: - Lost Communication with compressor module - Bus Signal / Message Failures
2133
U1321 - 08: - Lost Communication with Motor control Unit (MCU) module - Bus Signal / MessageFailures
2138
U0151 - 08: - Lost Communication with Supplementary Restraint System (SRS) module - Bus Signal /Message Failures
2143
P3041 - 68: - VECU received BMS derate flag CAN Signal from BMS – event information
2148
P3089 - 68: - VECU EEPROM write successful for Crash Detection - event information
2150
P3086 - 68: - Difference in High voltage between PDU and HV battery - event information
2152
P308A - 68: - Low mismatch in requested torque from VECU and E-drive feedback Torque - eventinformation
2157
P308B - 68: - High Mismatch in requested torque from VECU and E-drive feedback Torque - eventinformation
2159
P308C - 1A: - VECU received Low isolation resistance fault CAN signal from BMS - circuit resistancebelow threshold
2161
P3084 - 68: - High Voltage battery Level 3 Fault CAN signal received by VECU - event information
2163
P3085 - 68: - E-drive MCU Level 3 Fault CAN signal received by VECU - event information
2166
P303F – 13: - Telematics ECU hardware wakeup activation line - circuit open
2168
P303F – 12: - Telematics ECU hardware wakeup activation line - circuit short to battery
2173
P303F – 11: - Telematics ECU hardware wakeup activation line - circuit short to ground
2178
P301E - 13: - Vehicle HVIL Sense PWM - circuit open
2183
P301F - 13: - PDU HVIL Sense PWM - circuit open
2194
P30AF - 15: Cruise Switch sensor input to VECU - circuit short to battery or open
2199
P30AF - 11: Cruise Switch sensor input to VECU - circuit short to ground
2205
P30B0 - 15: Regen Switch sensor input to VECU - circuit short to battery or open
2211
P30B0 - 11: Regen Switch sensor input to VECU - circuit short to ground
2217
P30B1 - 15: Eco/Sports Switch sensor input to VECU - circuit short to battery or open
2223
P30B1 - 11: Eco/Sports Switch sensor input to VECU - circuit short to GND
2229
P30B8 - 12: AC Linear Pressure Sensor value input to VECU - circuit short to battery
2234
P30B8 - 16: AC Linear Pressure Sensor value input to VECU - circuit voltage below threshold
2238
P30B5 – 4B: AC charging inlet temperature is greater than threshold
2243
P30B4 – 15: AC charging inlet temperature sensor on line connection – circuit short to battery or open
2247
P30B4 – 11: AC charging inlet temperature sensor on line connection – circuit short to ground
2254
P30B6 – 15: AC charging inlet temperature sensor on neutral connection – circuit short to battery oropen
2261
P30B6 – 11: AC charging inlet temperature sensor on neutral connection – circuit short to ground
2268
P300C – 29: Brake pedal sensor signal value from ESP – signal invalid
2275
P30AE – 29: Vehicle speed signal value from ESP – signal invalid
2277
P3051 - 19: - DC Fast Charging CCS PLC Chip - circuit current above threshold
2278
P3051 - 04: - DC Fast Charging CCS PLC Chip - System Internal Failures
2281
P3087 - 12: - Fascia switch Fault - circuit short to battery
2284
P3083 - 85: - CCS PLC chip temperature – Signal above allowable range
2288
P30AB - 68: - OBC fault CAN signal received by VECU - event information
2292
P30AA - 68: - DCDC fault CAN signal received by VECU - event information
2294
P3008 - 4B: - Power Distribution Unit Positive Busbar Thermistor - over temperature
2296
P3009- 4B: - Power Distribution Unit Negative Busbar Thermistor - over temperature
2301
P3111 - 15: V2X Switch sensor input to VECU - circuit short to battery or open
2306
P30AF - 11: V2X Switch sensor input to VECU - circuit short to ground
2310
VCU REPLACEMENT PROCEDURE
2315
TABLE OF CONTENTS
2317
1 Introduction
2318
1.1.1 Document Purpose
2318
1.1.2 Document Scope
2318
1.2 Terminologies
2319
1.3 Reference Documents
2320
2 VCU Replacement Procedure
2321
2.1 Pre-checks/tasks
2321
2.2 VCU Replacement Process
2322
3 VCU Figures
2324
BCM DTC DOCS
2334
Contents
2338
Change History
2335
IVN DTCs
2353
CAN Bus Architecture for TIAGO
2353
CAN Wiring Harness Diagram for TIAGO
2354
Abbreviation
2355
Preliminary Check
2356
U0028 – 13 :- Vehicle Communication Bus A-open circuit
2357
U0028 – 88 :- Vehicle Communication Bus A-Bus off
2359
U0037 – 13 :- Vehicle Communication Bus B – open circuit
2361
U0037 – 88 :- Vehicle Communication Bus B – Bus off
2363
U0100 – 08 :- Lost communication with ECM- Message Timeout Failure
2365
U0151 – 08 :- Lost communication with Restraints Control Module (SRS) - Message Timeout Failure
2366
U0155 – 08 :- Lost communication with instrument Panel Cluster- IPC Message Time Out Failure
2371
U0101 – 08 :- Lost communication with Transmission Control Module- TCM Message Time Out Failure
2372
U0167 – 08 :- Lost communication with vehicle Immobilizer Control Module- VICM Message Time Out Failure
2373
U1315 – 08 :- Lost Communication With PEPS - Bus Signal / Message Failures
2374
U130E – 08 :- Lost Communication With Rain Light Sensor (RLS) - Bus Signal / Message Failure
2377
U1302 – 88 :- LIN Bus A - bus off
2380
U1303 – 88 :- LIN Bus B - bus off
2383
U0401 – 81 :- Invalid Data Received From ECM
2386
U0402 – 81 :- Invalid Data Received From TCM – Invalid Serial Data Received
2387
U0423 – 81 :- Invalid Data Received From IPC
2390
U0424 – 81 :- Invalid Data Received From HVAC – Invalid Serial Data Received
2393
U0426 – 81 :- Invalid Data Received From VICM
2396
Generic DTCs
2399
U3000 – 08 :- Control Module - Bus Signal / Message Failure
2399
U1006 – 42 :- Control Module Internal – general memory failure
2400
P0604 – 00 :- Internal Control Module Random Access Memory (RAM) Error
2402
P0605 – 00 :- Internal Control Module Read Only Memory (ROM) Error
2404
U1008 – 16 :- Control Module Input Power 1 - circuit voltage below threshold
2406
U1008 – 17 :- Control Module Input Power 1 – circuit voltage above threshold
2410
U1009 – 16 :- Control Module Input Power 2 – circuit voltage below threshold
2414
U1009 – 17 :- Control Module Input Power 2 – circuit voltage above threshold
2418
U100A – 16 :- Control Module Input Power 3 – circuit voltage below threshold
2422
U100A – 17 :- Control Module Input Power 3 – circuit voltage above threshold
2426
U1016 – 12: Control Module Output Power 1 – circuit short to battery
2430
U1016 – 14 : Control Module Output Power 1 – circuit short to ground or open
2434
U1017 – 15: Control Module Output Power 2 – circuit short to battery or open
2438
U1017 – 11 : Control Module Output Power 2 – circuit short to ground
2442
U1617 – 81 :- Invalid Data Received From PEPS – invalid serial data received
2446
U1617 – 82 :- Invalid Data Received From PEPS – alive / sequence counter incorrect / not updated
2449
U1617 – 83 :- Invalid Data Received From PEPS – value of signal protection calculation incorrect
2452
U1019 – 62 :- Passive Start Powermode - signal compare failure
2455
U1612 – 56 :- Head Unit Pairing Detection - Invalid / incompatible configuration
2456
U1612 – 62 :- Head Unit Pairing Detection - signal compare failure
2459
Exterior Light DTCs
2462
B2236 – 12 :- Position Lamp Switch – Circuit Short to Battery
2462
B2236 – 11 :- Position Lamp Switch – Circuit short to Ground
2466
C0040 – 11 :- Brake Pedal Switch – Circuit short to Ground
2470
C0040 – 12 : Brake Pedal Switch – Circuit short to Battery
2474
B221A – 12 : Headlamp On Signal – circuit short to battery
2477
B221A – 11: Headlamp On Signal – Short to Ground
2481
B225A – 14: Front Fog Lamp Relay – Short to Ground or Open
2485
B225A – 12: Front Fog Lamp Relay – Short to Battery
2486
B222C – 11: Low Beam Relay – Short to Ground
2490
B222C – 12: Low Beam Relay – Short to Battery
2494
B2204 – 11: Combined High Beam Circuit – Short to Ground
2498
B2204 – 15: Combined High Beam – Short to Battery or Open Circuit
2502
B2224 – 11: Left Position Lamps – Short to Ground
2506
B2224 – 15: Left Position Lamps – Short to Battery or Open Circuit
2510
B2247– 11: Right Position Lamps– Short to Ground
2514
B2247– 15: Right Position Lamps – Short to Battery or Open Circuit
2518
B221F – 11: Left Front Fog Lamp – Circuit Short to Ground
2522
B221F – 15: Left Front Fog Lamp Circuit – Short to Battery or Open Circuit
2526
B2242 – 11: Right Front Fog Lamp Circuit – Short to Ground
2530
B2242 – 15: Right Front Fog Lamp Circuit – Short to Battery or Open Circuit
2534
B2225 – 11: Left Rear Fog Lamp – Circuit Short to Ground
2538
B2225 – 15: Left Rear Fog Lamp Circuit – Short to Battery or Open Circuit
2542
B2248 – 11: Right Rear Fog Lamp Circuit – Short to Ground
2546
B2248 – 15: Right Rear Fog Lamp Circuit – Short to Battery or Open Circuit
2550
B2227 – 11: Left Stop Lamp Circuit – Short to Ground
2554
B2227 – 15: Left stop Lamp Circuit – Short to Battery or Open Circuit
2558
B224A – 11: Right Stop Lamp Circuit – Short to Ground
2562
B224A – 15: Right stop Lamp Circuit – Short to Battery or Open Circuit
2566
B2229 – 11: Left Turn Indicator – Short to Ground
2570
B2229 – 15: Left Turn Indicator – Short to Battery or Open Circuit
2574
B224C – 11: Right Turn Indicator – Short to Ground
2578
B224C – 15: Right Turn Indicator – Short to Battery or Open Circuit
2582
B2269 – 11: Rear Left Turn Indicator LEDs – Short to Ground
2586
B2269 – 15: Rear Left Turn Indicator LEDs – Short to Battery or Open Circuit
2590
B2268 – 11: Rear Right Turn Indicator LEDs – Short to Ground
2594
B2268 – 15: Rear Right Turn Indicator LEDs – Short to Battery or Open Circuit
2598
B2260 – 11: Left Daylight Running Lamp – Short to Ground
2602
B2260 – 15: Left Daylight Running Lamp – Short to Battery or Open Circuit
2606
B2261 – 11: Right Daylight Running Lamp – Short to Ground
2610
B2261 – 15: Right Daylight Running Lamp – Short to Battery or Open Circuit
2614
B2229 – 1D: Left Turn Indicator – Circuit Current out of range
2618
B224C – 1D: Right Turn Indicator – Circuit Current out of range
2622
B225B – 09: Master Light Switch Failure – Component Failures
2626
B225C – 09: Combination Switch Failures (Lights) – Component Failures
2629
B225D – 09: Combination Switch Failures (Wipers) – Component Failures
2633
B222E - 11: Main Beam Switch - Circuit Short to Ground
2634
B222E - 12: Main Beam Switch - Circuit short to Battery
2637
B2503 – 11: Reverse Gear Selection Switch - Circuit short to Ground or Open Circuit
2640
B2503 – 12: Reverse Gear Selection Switch - Circuit short to Battery
2644
B220A – 23: Front Fog Lamp Control Switch – Signal Stuck Low
2647
B220A – 11: Front Fog Lamp Control Switch – Short to Ground
2651
B220A – 12: Front Fog Lamp Control Switch – Short to Battery
2655
B2252 – 62: Turn Indicator Switch – signal compare failure
2659
B222D - 11: Low Beam Switch - Circuit Short to Ground
2665
B222D - 12: Low Beam Switch - Circuit short to Battery
2668
B2253 – 11: Turn Left Indicator Switch Circuit – circuit short to ground
2671
B2253 – 12: Turn Left Indicator Switch Circuit – circuit short to battery
2675
B2254 – 11: Turn Right Indicator Switch Circuit – circuit short to ground
2679
B2254 – 12: Turn Right Indicator Switch Circuit – circuit short to battery
2683
B2216 – 11: Hazard Indicator Lamp – Short to Ground
2687
B2217 – 11: Hazard Switch – Short to Ground
2691
B2217 – 12: Hazard Switch – Short to Battery or Open Circuit
2695
B2217 – 23: Hazard Switch - signal stuck low
2699
B2239 – 23: Rear Fog Lamp Control Switch – Signal Stuck Low
2703
B2239 – 11: Rear Fog Lamp Control Switch – Short to Ground
2707
B2239 – 12: Rear Fog Lamp Control Switch – Short to Battery
2711
B2218 - 11: Headlamp Auto On Enable Switch - Circuit Short to Ground
2715
B2218 - 12: Headlamp Auto On Enable Switch - Circuit short to Battery
2718
Lock Control DTCs
2721
B1301 - 11: Driver Door Ajar Switch - Circuit Short to Ground
2721
B1301 - 12: Driver Door Ajar Switch - Circuit short to Battery
2724
B1308 - 11: Passenger Door Ajar Switch - Circuit Short to Ground
2727
B1308 - 12: Passenger Door Ajar Switch - Circuit short to Battery
2730
B1306 - 11: Left Rear Door Ajar Switch - Circuit Short to Ground
2733
B1306 - 12: Left Rear Door Ajar Switch - Circuit short to Battery
2736
B130D - 11: Right Rear Door Ajar Switch - Circuit Short to Ground
2739
B130D - 12: Right Rear Door Ajar Switch - Circuit short to Battery
2742
B1620 - 11: Other Doors Switch - Circuit Short to Ground
2745
B1620 - 12: Other Doors Switch - Circuit short to Battery
2748
B162C - 11: Tailgate State Switch - Circuit Short to Ground
2751
B162C - 12: Tailgate State Switch - Circuit short to Battery
2754
B1602 - 11: Cabin Global Closing Signal - Circuit Short to Ground
2757
B160F - 11: Driver Door Lock Signal - Circuit Short to Ground
2761
B160F - 12: Driver Door Lock Signal - Circuit short to Battery
2764
B1610 - 11: Driver Door Unlock Signal - Circuit Short to Ground
2767
B1610 - 12: Driver Door Unlock Signal - Circuit short to Battery
2770
B1630 - 62: Driver Door Lock/Unlock Signal - Signal Compare Failure
2773
B2501- 12: Horn Relay - Circuit short to Battery
2778
B1609 - 14: Door Lock Relay - Circuit Short to Ground or Open
2782
B1609 - 12: Door Lock Relay - Circuit Short to Battery
2786
B160A - 12: Door Second Stage UnLock/ Door UnLock control others Relay - Circuit Short to Battery
2790
B160B– 12: Door Unlock Control Driver Relay/Tailgate Unlock Control Relay– circuit short to battery
2794
B160B– 14: Door Unlock Control Driver Relay/Tailgate Unlock Control Relay– Short to Ground or Open
2798
B160E - 62: Mechanical Key Set/Reset Signal - Signal Compare Failure
2802
B1618 - 11: Infotainment Removal Signal - Circuit Short to Ground
2807
B1618 - 15: Infotainment Removal Signal - Circuit short to Battery or Open Circuit
2811
B1619 - 23: Internal Lock Switch - signal stuck low
2815
B161A - 23: Internal Unlock Switch - signal stuck low
2819
B161E - 23: Mechanical Key Reset Signal - signal stuck low
2823
B161F – 23: Mechanical Key Set Signal - signal stuck low
2827
B163F – 23: Tailgate Unlock Switch - signal stuck low
2831
Power Mode (OMM) DTCs
2835
U100F - 11: Ignition Power mode Input - Circuit Short to Ground
2835
U100F - 12: Ignition Power mode Input - Circuit Short to Battery
2839
U1000 - 11: Accessory Power mode Input - Circuit Short to Ground
2842
U1000 - 12: Accessory Power mode Input - Circuit Short to Battery
2846
U1010 - 11: Key In Signal - Circuit Short to Ground
2849
U1010 - 12: Key In Signal - Circuit Short to Battery
2853
U100E - 11: Crank Power mode Input - Circuit Short to Ground
2856
U100E - 12: Crank Power mode Input - Circuit Short to Battery
2860
U100E - 23: Crank Power mode Input – switch stuck low
2863
B1F00 – 11: Accessory Delay Signal – Circuit Short to Ground
2867
U1013 – 11: Wake-Up Signal – Circuit Short to Ground
2871
U1013 – 12: Wake-Up Signal – Circuit Short to Battery
2875
U1014 – 09: Ignition Switch Failure
2876
Interior Lamps DTCs
2877
B1F04 – 11: Front Courtesy Light – Circuit Short to Ground
2877
B1F06 – 11: Ignition Keyhole Illumination Signal – Circuit Short to Ground
2881
B1F09 – 11: Interior Lamp Deactivation Signal – Circuit Short to Ground
2885
B1F11 – 11: Ambient Door Pocket Lights – Circuit Short to Ground
2889
B1F11 – 15: Ambient Door Pocket Lights – circuit short to battery or open
2893
B1F12 – 11: Ambient Roof Lights – Circuit Short to Ground
2897
B1F12 – 15: Ambient Roof Lights – circuit short to battery or open
2901
B1F13 – 11: Ambient Spot Lights – Circuit Short to Ground
2905
B1F14 – 11: Ambient Roof Lights – Circuit Short to Ground
2909
B1F14 – 15: Ambient Foot well Lights – circuit short to battery or open
2913
B1F15 - 23: Ambient Light Switch - signal stuck low
2917
U133E-08 Lost Communication With Mood Light Sensor-Bus Signal / Message Failure
2921
Mirror Fold or Unfold (ORVM) DTCs
2924
B2203 – 11: Combined External Mirror Folding Signal – Circuit Short to Ground
2924
B2232 – 23: Mirror Fold/Unfold Switch – Signal Stuck Low
2928
Rain Light Sensor (RLS)
2932
B2265 – 54 : Rain Sensor Calibration error
2932
B2264 – 17 : RLS Over Voltage error
2936
B2262 – 49 : Light Sensor Hardware Failure
2940
B2263 – 49 : Rain Sensor Hardware Failure
2944
U133D-08 Lost Communication with Humidity Sensor Bus signal/Message failure
2948
Rear Defogger DTCs
2951
B221E - 11: Heated Rear Windscreen Relay - circuit short to ground
2951
B221E - 15: Heated Rear Windscreen Relay - circuit short to battery or open
2956
B2238- 11: Rear Defogger switch circuit short to GND/ Open
2961
B2238- 12: Rear Defogger switch circuit short to BATT
2964
B2238- 23: Rear Defogger switch circuit short to GND
2967
User Customization Settings (UCS) DTCs
2970
U1613 – 64 : System Customization Data - signal plausibility failure
2970
Wiper & Washer (WW) DTCs
2975
B220C - 11: Front Washer Switch - Circuit Short to Ground
2975
B220C - 12: Front Washer Switch - Circuit short to Battery
2979
B220C – 23: Front Washer Switch – Signal Stuck Low
2982
B223B - 11: Rear Washer Switch - Circuit Short to Ground
2986
B223B - 12: Rear Washer Switch - Circuit short to Battery
2990
B223B – 23: Rear Washer Switch – Signal Stuck Low
2993
B2212 - 11: Front Wiper Low Speed Switch - Circuit Short to Ground
2997
B2212 - 12: Front Wiper Low speed Switch - Circuit short to Battery
3001
B220E - 11: Front Wiper High Speed Switch - Circuit Short to Ground
3005
B220E - 12: Front Wiper High speed Switch - Circuit short to Battery
3009
B2211 - 11: Front Wiper Intermittent Switch - Circuit Short to Ground
3013
B2211 - 12: Front Wiper Intermittent Switch - Circuit short to Battery
3017
B223D - 11: Rear Wiper Mode Switch - Circuit Short to Ground
3021
B223D - 12: Rear Wiper Mode Switch - Circuit short to Battery or Open Circuit
3022
B2213 - 11: Front Wiper Park Position Signal - Circuit Short to Ground
3023
B2213 - 12: Front Wiper Park Position Signal - Circuit short to Battery
3027
B223E - 11: Rear Wiper Park Position Signal - Circuit Short to Ground
3031
B223E - 12: Rear Wiper Park Position Signal - Circuit short to Battery
3035
B2213 - 92: Front Wiper Park Position Signal - Performance or incorrect operation
3039
B2213 - 97: Front Wiper Park Position Signal - Component or system operation obstructed or blocked
3043
B223E - 92: Rear Wiper Park Position Signal – Performance or Incorrect Operation
3047
B223E - 97: Rear Wiper Park Position Signal - Component or system operation obstructed or blocked
3051
B220B- 11: Front Washer Pump Short to Ground
3055
B220B- 15: Front Washer Pump Short to Batt/ Open
3058
B223A- 11: Rear Washer Pump Short to GND
3061
B223A- 15: Rear Washer Pump Short to Batt/ Open
3064
B2258- 14: Wiper On/Off Relay Short to Ground/ Open
3067
B2258- 12: Wiper On/Off Relay Short to BATT
3070
B2256- 14: Wiper High/Low Relay Short to Ground/ Open
3073
B2256- 12: Wiper High/Low Relay Short to BATT
3076
B2240- 14: Rear Wiper Relay Short to Ground/ Open
3079
B2240- 12: Rear Wiper Relay Short to BATT
3082
B2215 – 14 : Front Wiper Variable Speed Switch GND/ Open
3085
B2215 – 1C : Front Wiper Variable Speed Switch voltage out of range
3088
U0100 – 87 : Lost Communication with ECM – Missing Message failure
3091
U0151 – 87 : Lost Communication with Restraints Control Module (SRS) – Missing Message Failure
3092
U0155 – 87 : Lost Communication with instrument Panel Cluster- IPC Missing Message Failure
3093
U0167 – 87 : Lost Communication with Vehicle Immobilizer Control Module- VICM Missing Message Failure
3094
B2267 – 09: Emergency HW Path Failure (Brake Lamps / Position Lamps / Low Beam output) – ComponentFailures
3095
Window Winding
3098
B1326 – 12: Express down output_Short_to_Battery
3098
B1326 – 11: Express down output_Short_to_Ground
3102
B1325 – 23: Express down_Switch – Signal Stuck Low
3106
B1324 – 09: Window winding switch implausible-Component Failure
3109
B130F – 09: Auto Up ECU Error
3112
B1311 – 96: Auto Up ECU Motor/Relay Error
3115
B1312 – 04: Auto Up ECU Sensing System Error
3119
B1313 – 98: Auto Up ECU Motor Thermal Protection
3123
B1314 – 16: Auto Up ECU Undervoltage
3127
B1315 – 49: Auto Up ECU Window Motor Reversing
3131
B1316 – 56: Auto Up ECU Configuration Error
3135
B1317 – 62: Auto Up ECU Hardwired Wake up Error
3139
U0420-81:- Invalid Data Received From Power Steering Control Module
3144
Park Distance Control DTCs
3145
B1926 – 11 : PDC Activation Switch Input – Circuit short to Ground
3145
B1926 – 12 : PDC Activation Switch Input – Circuit short to Battery
3146
B1928 – 11 : PACM Active LED Indicator – Circuit short to Ground
3147
B1928 – 15 : PDC Activation Switch Input – circuit short to battery or open
3148
B1922 –11 : Proximity Sensor Rear RH input – Circuit short to Ground
3149
B1922 –12 : Proximity Sensor Rear RH input – Circuit short to Battery
3153
B1922 –13 : Proximity Sensor Rear RH input – Circuit Open
3157
B1923 –11 : Proximity Sensor Rear Mid RH input – Circuit short to Ground
3161
B1923 –12 : Proximity Sensor Rear Mid RH input – Circuit short to Battery
3165
B1923 –13 : Proximity Sensor Rear Mid RH input – Circuit Open
3169
B1924 –11 : Proximity Sensor Rear Mid LH input – Circuit short to Ground
3173
B1924 –12 : Proximity Sensor Rear Mid LH input – Circuit short to Battery
3177
B1924 –13 : Proximity Sensor Rear Mid LH input – Circuit Open
3181
B1925 –11 : Proximity Sensor Rear LH input – Circuit short to Ground
3185
B1925 –12 : Proximity Sensor Rear LH input – Circuit short to Battery
3189
B1925 –13 : Proximity Sensor Rear LH input – Circuit Open
3193
U130B – 08 : Lost Communication With Head Unit (HU) – Bus Signal/Message failures
3197
U130B – 87 : Lost Communication With Head Unit (HU) – Missing Message
3200
U131E - 08: Loss communication with rear PDC
3202
B1929 – 96: Proximity Sensor Rear RH Failure - Component Internal Failure
3205
B192A – 96: Proximity Sensor Rear Mid RH Failure - Component Internal Failure
3209
B192B – 96: Proximity Sensor Rear Mid LH Failure - Component Internal Failure
3213
B192C – 96: Proximity Sensor Rear LH Failure - Component Internal Failure
3217
P0602 – 54 : Control Module Programming Error - Missing Calibration
3221
B194C – 54 : Rear Master sensor calibration mismatch or No Calibration or Vehicle ID mismatch
3222
B194D – 54 : Front Master sensor calibration mismatch or No Calibration or Vehicle ID mismatch
3226
B194C – 41 : Rear master sensor wrong calibration due to CRC mismatch
3230
B194D – 41 : Front master sensor wrong calibration due to CRC mismatch
3234
B225E – 11: Left Reverse Lamp Circuit – Short to Ground
3238
B225E – 15: Left Reverse Lamp Circuit – Short to Battery or Open Circuit
3242
B225F – 11: Right Reverse Lamp Circuit – Short to Ground
3243
B225F – 15: Right Reverse Lamp Circuit – Short to Battery or Open Circuit
3247
B1940 –11 : Proximity Sensor Front RH input – Circuit short to Ground
3251
B1940 –12 : Proximity Sensor Front RH input – Circuit short to Battery
3255
B1940 –13 : Proximity Sensor Front RH input – Circuit Open
3259
B1942 –11 : Proximity Sensor Front Mid RH input – Circuit short to Ground
3263
B1942 –12 : Proximity Sensor Front Mid RH input – Circuit short to Battery
3267
B1942 –13 : Proximity Sensor Front Mid RH input – Circuit Open
3271
B1944 –11 : Proximity Sensor Front Mid LH input – Circuit short to Ground
3275
B1944 –12 : Proximity Sensor Front Mid LH input – Circuit short to Battery
3279
B1944 –13 : Proximity Sensor Front Mid LH input – Circuit Open
3283
B1946 –11 : Proximity Sensor Front LH input – Circuit short to Ground
3287
B1946 –12 : Proximity Sensor Front LH input – Circuit short to Battery
3291
B1946 –13 : Proximity Sensor Front LH input – Circuit Open
3295
B1941 – 96: Proximity Sensor Front RH Failure - Component Internal Failure
3299
B1943 – 96: Proximity Sensor Front Mid RH Failure - Component Internal Failure
3303
B1945 – 96: Proximity Sensor Front MidLH Failure - Component Internal Failure
3307
B1947 – 96: Proximity Sensor Front LH Failure - Component Internal Failure
3311
U131F - 08: Loss communication with front PDC
3315
ESS Switch DTCs
3318
P1E00 – 23: ESS Switch – Signal Stuck Low
3318
Airbag Crash Signal DTCs
3322
B1000 – 14: Airbag Crash Signal – circuit short to ground or open
3322
B1000 – 15: Airbag Crash Signal – circuit short to battery or open
3326
B1000 – 1C: Airbag Crash Signal – circuit voltage out of range
3330
B1323 – 06: PEPS-BCM Cryptography
3333
U0131 – 08: Lost Communication With Power Steering Control Module
3336
U1309 – 08: Lost Communication With Antilock Braking System/Electronic Stability Program (ABS/ESP)Control Module
3337
B160A – 14: Door Second Stage UnLock/Door UnLock control others Relay : circuit short to ground or open
3338
B1F07 – 11: Illumination Dimming Level PWM Output : circuit short to ground
3339
B1F07 – 15: Illumination Dimming Level PWM Output : circuit short to battery or open
3340
B1F08 – 12: Illumination Level Switch : circuit short to battery
3341
B1F08 – 14: Illumination Level Switch : circuit short to ground or open
3342
B2203 – 13: Combined External Mirror Folding Signal : circuit open
3343
B2203 – 15: Combined External Mirror Folding Signal : circuit short to battery or open
3344
B2247 – 14: Right Position Lamps : circuit short to ground or open
3345
U0101 – 87 :- Lost communication with Transmission Control Module – missing message
3346
U0164 – 08 :- Lost Communication With HVAC Control Module – Bus Signal / Message Failures
3347
U0164 – 87 :- Lost Communication With HVAC Control Module – missing message
3348
U0254 – 08 :- Lost Communication With Remote Start Module – Bus Signal / Message Failures
3349
U1309 – 87 :- Lost Communication With Antilock Braking System/Electronic Stability Program (ABS/ESP)Control Module – missing message
3350
U1310 – 08 :- Lost Communication With Trailer (TR) Control Module – Bus Signal / Message Failures
3353
U1310 – 87 :- Lost Communication With Trailer (TR) Control Module – missing message
3354
U1319 – 08 :- Lost Communication With Auto Up ECU – Bus Signal / Message Failures
3355
B192D –11 : Buzzer output line DTC – Circuit short to Ground
3356
B192D –12 : Buzzer output line DTC – Circuit short to Battery
3360
B192D –14 : Buzzer output line DTC – Circuit short to Ground or Open
3364
B192D –15 : Buzzer output line DTC – Circuit short to Battery or Open
3368
U1614 – 62 : Odometer Storage Fault – Signal Compare Failure
3372
U1614 – 94 : Odometer Storage Fault – unexpected operation
3377
U1614 – 81 : Odometer Storage Fault – invalid serial data received
3382
U1627 – 31 : LBIBS Module Communication with transponder – No Signal
3387
U1628 – 01 : Lost Communication with Base station Antenna – General Electrical Failure
3391
B1636 – 31 : Communication with LBIBS Module – No Signal
3395
B1639 – 06 : Module ECM/PCM & BCM handshake failed – Algorithm Based Failures
3399
B1653 – 06 : LBIBS Module - Transponder Key Authentication Failure – Algorithm Based Failures
3403
B1654 –12 : Immobilizer Control Module Status indicator – Circuit short to Battery
3407
B1654 –14 : Immobilizer Control Module Status indicator – Circuit short to Ground or Open
3411
B1644 – 05 : No Transponder Key Pairing Done – System Programming Failures
3415
B1651 – 05 : Partial Transponder Key Pairing Done – System Programming Failures
3419
B1648 – 00 : VIN Number Mismatch With IPC – no sub type information
3423
B162D - 14: Tailgate Unlock Signal - Circuit Short to Ground or Open
3426
B162D - 12: Tailgate Unlock Signal - Circuit short to Battery
3430
U1320 – 08 : Lost Communication With Vehicle Control Unit (VCU) – Bus Signal/Message failures
3434
U1320 – 87 : Lost Communication With Vehicle Control Unit (VCU) – Missing Message
3437
U0198 – 08 : Lost Communication With Telematics Control Unit (TCU) – Bus Signal/Message failures
3440
U0198 – 87 : Lost Communication With Telematics Control Unit (TCU) – Missing Message
3443
B1601 - 11: Bonnet State Switch - Circuit Short to Ground
3446
B1601 - 12: Bonnet State Switch - Circuit short to Battery
3449
U1012 - 11: Wake Up On Entry Signal - Circuit Short to Ground
3452
U1012 - 12: Wake Up on Entry Signal - Circuit short to Battery
3455
B1619 - 11: Internal Lock Switch - Circuit Short to Ground
3458
B1619 - 12: Internal Lock Switch - Circuit short to Battery
3461
B161A - 11: Internal Unlock Switch - Circuit Short to Ground
3464
B161A - 12: Internal UnLock Switch - Circuit short to Battery
3467
B2232 - 11: Mirror Fold/Unfold Switch - Circuit Short to Ground
3470
B2232 - 12: Mirror Fold/Unfold Switch - Circuit short to Battery
3473
P1E00 - 11: ESS Switch - Circuit Short to Ground
3476
P1E00 - 12: ESS Switch - Circuit short to Battery
3479
B2230 - 11: Master Light Switch Fail Safe Signal - Circuit Short to Ground
3482
B2230 - 12: Master Light Switch Fail Safe Signal - Circuit short to Battery
3483
B1F15 - 11: Ambient Light Switch - Circuit Short to Ground
3484
B1F15 - 12: Ambient Light Switch - Circuit short to Battery
3485
B161F - 11: Mechanical Key Set Signal - Circuit Short to Ground
3486
B161F - 12: Mechanical Key Set Signal - Circuit short to Battery
3487
B161E - 11: Mechanical Key Reset Signal - Circuit Short to Ground
3488
B161E - 12: Mechanical Key Reset Signal - Circuit short to Battery
3489
B223C - 11: Rear Wiper Fixed Interval Signal - Circuit Short to Ground
3490
B223C - 12: Rear Wiper Fixed Interval Signal - Circuit short to Battery
3493
U1011 - 11: Key Out Signal - Circuit Short to Ground
3496
U1011 - 12: Key Out Signal - Circuit short to Battery
3497
U1609 – 81 :- Invalid Data Received From Antilock Braking System/Electronic Stability Program (ABS/ESP)Control Module – invalid serial data received
3498
Telematics Control Unit DTCs
3501
B1656 -00:- Immobilization Request from Telimatics Vehicle is immobilized by TCU (Telematics)
3501
Sunroof Control Module DTCs
3504
U0169-08 Lost Communication with Sunroof Control Module Bus signal/Message failure
3504
Seat Control Module DTCs
3507
U0208-87 Lost Communication With "Seat Control Module A" Missing message
3507
Power Operated Tailgate DTCs
3510
U1352-87 Lost Communication With "Power Operated Tailgate"Missing message
3510
Appendix: DTC to be masked in EOL & diagnostic tool
3513
BCM ECU REPLACEMENT DOCS
3536
Change History
3539
Pre-checks/tasks to be done before replacing the BCM
3542
ECU replacement procedure
3542
RPAS Sensor replacement procedure in service
3564
FPAS Sensor replacement procedure in service
3567
Disable drive away locking for Osprey new batch vehicles.
3570
Change of Container Part Number for Osprey vehicles are in Field.
3571
BCM ECU replacement software selection for Bolt (XE) and Zest (XE, XMS, XT, XTA).
3572
Pairing of one or two lost keys or in case of faulty barrel to LIN based IMMO
3573
ESCL DTC DOCS
3575
Contents
3577
Change History
3576
Abbreviation
3579
IVN DTCs
3580
Preliminary Check
3580
U0028-13:- Vehicle Communication Bus A-open circuit
3581
U0028-88:- Vehicle Communication Bus A-Bus off
3582
U0100-08:- Lost Communication With ECM/PCM "A" - Bus Signal / Message Failures
3583
U1309-08:- Lost Communication With Antilock Braking System/ Electronic Stability Program (ABS/ ESP) Control Module - BusSignal / Message Failures
3588
U1315-08:- Lost Communication With PEPS - Bus Signal / Message Failures
3593
U0140-08:- Lost Communication With Body Control Module - Bus Signal / Message Failures
3596
U0401-81:- Invalid Data Received From ECM/ PCM "A" - invalid serial data received
3600
U1609-81:- Invalid Data Received From Antilock Braking System/ Electronic Stability Program (ABS/ ESP) Control Module - invalidserial data received.
3603
U1617-81:- Invalid Data Received From PEPS - invalid serial data received
3606
U1609- 82:- Invalid Data Received From Antilock Braking System/ Electronic Stability Program (ABS/ ESP) Control Module - alive /sequence counter incorrect / not updated
3609
U1609 - 83:- Invalid Data Received From Antilock Braking System/ Electronic Stability Program (ABS/ ESP) Control Module - valueof signal protection calculation incorrect
3611
Generic DTCs
3613
U1008-16: Control Module Input Power 1 - circuit voltage below threshold
3613
U1008-17: Control Module Input Power 1 - circuit voltage above threshold
3617
B101D-42: Main Processor RAM Error - general memory failure
3621
B101E-42: Main Processor ROM Error - general memory failure
3623
B101F–42: Main Processor EEPROM error - general memory failure
3625
B1020-42: Co Processor RAM Error - general memory failure
3627
B1021-42: Co Processor ROM Error - general memory failure
3629
Functional DTC
3631
B1022–96: Steering lock unable to lock - component internal failure
3631
B1023–12: ESCL motor driver high side circuit - short to battery
3633
B1024–11: ESCL motor driver low side circuit - Short to ground
3635
B1025–96: Implausible indication of Latch Position switch – component internal failure
3637
B1026–96: Micro switch error – component internal failure
3639
B1027–09: System basis chip error – component failure
3641
B1028–09: AD converter error – component failure
3643
B1029–00: Main Processor -Co Processor communication error
3645
B102A–00: Co Processor not enabled with valid main processor request
3647
B102B–00: Co Processor enabling without main processor request
3649
B102C–00: Co Processor reset error
3651
B102E–00: Main Processor CPU test error
3653
B102F–00: Main Processor program sequence error
3655
B1030–00: Co Processor CPU test error
3657
B1031–00: Co Processor program sequence error
3659
Appendix
3661
ESCL ECU REPLACEMENT DOCS
3663
TABLE OF CONTENTS
3666
1. Introduction
3667
1.1. General
3667
1.2. Document Scope
3667
1.3. Terminologies
3667
2. ESCL ECU Replacement Procedure
3668
2.1. Pre-checks/tasks to be done before replacing the ECU
3668
2.2. ECU replacement procedure
3669
2.3. If ESCL is replaced
3670
3. Figures
3671
PEPS DTC DOCS
3675
Contents
3677
Change History
3676
Abbreviation
3681
Generic DTCs Diagnostic DTCs
3682
U3006 - 16:-Control Module Input Power "A" - circuit voltage below threshold
3682
U3006 - 17:-Control Module Input Power "A" - circuit voltage above threshold
3686
U1006 - 42:-Control Module Internal- general memory failure
3690
P0604 - 00:-Internal Control Module Random Access Memory (RAM) Error- no sub type information
3693
P062F - 00:-Internal Control Module EEPROM Error- no sub type information
3696
Functional DTCs
3699
U1614 - 62:- Odometer storage fault - signal compare failure
3699
U1614 - 94:- Odometer storage fault - unexpected operation
3703
U1614 - 81:- Odometer storage fault - invalid serial data received
3707
B101A - 11:- Analog Engine Start/Stop Button Signal-1 - circuit short to ground
3711
B101A - 12:- Analog Engine Start/Stop Button Signal-1 - circuit short to battery
3717
B101A - 13:- Analog Engine Start/Stop Button Signal-1 - circuit open
3722
B101A - 23:- Analog Engine Start/Stop Button Signal-1 - signal stuck low
3727
B101B - 11:- Analog Engine Start/Stop Button Signal-2 - circuit short to ground
3732
B101B - 12:- Analog Engine Start/Stop Button Signal-2 - circuit short to battery
3737
B101B - 13:- Analog Engine Start/Stop Button Signal-2 - circuit open
3742
B101B - 23:- Analog Engine Start/Stop Button Signal-2 - signal stuck low
3747
B1648 - 00:- VIN Number Mismatch With IPC - no sub type information
3752
B1649 - 12:- ACC Relay Feedback - circuit short to battery
3755
B1649 - 14:- ACC Relay Feedback - circuit short to ground or open
3759
B164A - 12:- IGN Relay Feedback - circuit short to battery
3764
B164A - 14:- IGN Relay Feedback - circuit short to ground or open
3768
B164B - 12:- CRANK Relay Feedback - circuit short to battery
3773
B164B - 14:- CRANK Relay Feedback - circuit short to ground or open
3777
B1639–06:- Module ECM/PCM & PEPS handshake failed-Algorithm Based Failures
3782
B1639–31:- Vehicle Immobilizer Control Module – No Signal
3787
B1646–00:- PEPS Module Key Authentication Failure – No sub type Information
3791
B1643–05:- Pairing Failed with UID – System programming Failures
3795
B1644–05:- No UID Pairing Done – System programming Failures
3799
B1651–05:- Partial UID Pairing Done – System programming Failures
3803
B1645–54:- PEPS ECU – Missing Calibration
3807
B164F–04:- LF Functionality – System Internal Failures
3811
B1650–04:- RF Functionality – System Internal Failures
3813
B1318 – 11:- Driver Door Handle Switch – Short to Ground
3815
B1319 – 11:- Co-Driver Door Handle Switch – Short to Ground
3821
B131A – 11:- Trunk Switch – circuit Short to Ground
3828
B1318 – 15:- Driver Door Handle Switch – Short to Battery or Open
3834
B1319 – 15:- Co-Driver Door Handle Switch – Short to Battery or Open
3841
B131A – 15:- Trunk Door Handle Switch – Short to Battery or Open
3848
B1641 – 11:- ClutchSwitch90PercPress Switch– Short to Ground
3855
B1641 – 15:- ClutchSwitch90PercPress Switch– Short to Battery or Open
3859
B164E – 11:- ClutchSwitch10PercPress Switch– Short to Ground
3863
B164E – 15:- ClutchSwitch10PercPress Switch– Short to Battery or Open
3867
B1642 – 14:- Brake Switch– Short to Ground or Open
3871
B1642 – 12:- Brake Switch– Short to Battery
3875
B1322 – 12:- Hardwired wakeup input – Short to Battery
3879
B131D – 11:- Hardwired Wakeup Output to BCM– Short to Ground
3884
B131D – 12:- Hardwired wakeup output to BCM – Short to Battery
3888
B1017 – 11:- Control signal for Accessory Relay Output – Short to Ground
3892
B1017 – 12:- Control Signal to Accessory Relay Output – Short to Battery
3898
B1018 – 11:- Control signal for Ignition Relay Output – Short to Ground
3904
B1018 – 12:- Control Signal to Ignition Relay Output – Short to Battery
3910
B1019 – 11:- Control signal for Crank Relay Output – Short to Ground
3916
B1019 – 12:- Control Signal to Crank Relay Output – Short to Battery
3921
B1647–06 :- Bad authentication with ESCL- Algorithm based failure
3926
B1320–13 :- Drive signal for Back Antenna- circuit open
3930
B1320–12 :- Drive signal for Back Antenna - circuit Short to battery
3935
B1320–11 :- Drive signal for Back Antenna- circuit short to ground
3940
B1321–13 :- Drive signal for Front Centre Console Antenna- circuit open
3945
B1321–12 :- Drive signal for Front Centre Console Antenna - circuit Short to battery
3950
B1321–11 :- Drive signal for Front Centre Console Antenna - circuit Short to Ground
3955
B131F–13 :- Drive signal for Right Antenna- circuit open
3960
B131F–12 :- Drive signal for Right Antenna - circuit Short to battery
3965
B131F–11 :- Drive signal for Right Antenna- circuit short to ground
3970
B1032–62 :-ESCL Lock Unlock Failure - Signal Component Failure
3975
B164D–00:-No Communication to EMS - no sub type information
3979
B164C–00 :-No Communication to ESCL - no sub type information
3983
B131B – 11 :- Rear Right Door Handle Switch - circuit short to ground
3987
B131B – 15 :- Rear Right Door Handle Switch - circuit short to battery or open
3988
B131C – 11 :- Rear Left Door Handle Switch - circuit short to ground
3989
B131C – 15 :- Rear Left Door Handle Switch - circuit short to battery or open
3990
B131E – 11 :- Drive signal for Left Antenna - circuit short to ground
3991
B131E – 12 :- Drive signal for Left Antenna - circuit short to battery
3992
B131E – 13 :- Drive signal for Left Antenna - circuit short to open
3993
B1656 - 00:- Immobilization Request from Telematics - no sub type information
3994
U1634 - 61:- BCM remote (RESS) PreCheck failure – Signal calculation failure
3996
U1636 - 61:- EMS remote (RESS) PreCheck failure – Signal calculation failure
3998
U1637 - 61:- PEPS remote (RESS) PreCheck failure – Signal calculation failure
4000
U1635 - 61:- IPC remote (RESS) PreCheck failure – Signal calculation failure
4002
B1657 - 06:- Bad authentication with DCT – Algorithm based failure
4004
B1658 - 14:- HFA trigger signal Fault – Circuit short to ground or open
4005
IVN DTCs
4007
Preliminary Check
4007
U0028-13:-Vehicle Communication Bus A-open circuit
4007
U0028-88:-Vehicle Communication Bus A-Bus off
4010
U0100-08:- Lost communication with ECM- Message Timeout Failure
4012
U1309-08:-Lost communication with Anti-Lock Braking System- ABS/ESP Message Timeout Failure
4017
U0101-08:- Lost communication with transmission control module- Bus Signal / Message Failure
4023
U1320-08:- Lost communication with VCU - Bus Signal / Message Failure
4028
U131A-08:-Lost communication with ESCL - Message Timeout Failure
4031
U0140-08:-Lost communication with BCM- BCM Message Time Out Failure
4035
U0401-81:-Invalid Data Received From ECM
4040
U1609-81:-Invalid Data Received From ABS
4043
U0402-81:-Invalid Data Received From TCM
4046
U0422-81:-Invalid Data Received From BCM
4049
U0401- 82:-Invalid Data Received From ECM -Message Rolling Counter Error
4052
U1609- 82:-Invalid Data Received From ABS/ESP -Message Rolling Counter Error
4055
U0422- 82:-Invalid Data Received From BCM -Message Rolling Counter Error
4058
U0401 - 83:-Invalid Data Received From ECM -Cyclic Redundancy Check Error
4061
U1609 - 83:-Invalid Data Received From ABS/ESP -Cyclic Redundancy Check Error
4064
U0422 - 83:-Invalid Data Received From BCM -Cyclic Redundancy Check Error
4067
U162C - 81:- Invalid data received from dual clutch transmission (DCT) – Invalid serial data received
4069
U1328 - 08:- Loss communication with dual clutch transmission (DCT) – Bus signal / message failure
4071
U133A - 08:- Missing RemoteEngAcCmd message fault – Bus signal / message failure
4072
U133B - 08:- Missing RemoteUseCaseState message fault – Bus signal / message failure
4074
U1335 - 08:- Missing FOTA message fault – Bus signal / message failure
4076
Appendix
4078
PEPS ECU REPLACEMENT DOCS
4082
TABLE OF CONTENTS
4087
1. Introduction
4088
1.1. General
4088
1.2. Document Scope
4088
1.3. Terminologies
4088
2. PEPS ECU Replacement Procedure
4089
2.1. Pre-checks/tasks to be done before replacing the ECU
4089
2.2. ECU replacement procedure
4089
2.3. Smart key or Wearable learning procedure
4096
2.4. Smart key or Wearable addition procedure
4099
3. LF Antenna Replacement Procedure
4101
3.1. Prerequisite for front console antenna replacement
4101
3.2. Prerequisite for right antenna and rear/Trunk antenna replacement
4101
3.3. Procedure for antenna replacement
4101
4. Customer Requirement
4102
4.1. Deletion of lost smart key or wearable without addition of new smart key or wearable
4102
4.2. Deletion of lost smart key or wearable and addition of new smart key’s or wearable’s
4102
4.3. Deletion of all lost smart key’s and wearable and addition of new smart key’s and / or wearable
4102
4.4. Addition of extra smart key’s or wearable’s
4103
4.5. If PEPS is replaced
4103
5. Figures
4104
6. Use case Vs. Routine applicability table
4122
TML Infotainment DTC Troubleshooting guide for Nexon MCE
4123
Contents
4125
Change History
4124
1. Introduction
4127
1.1. Objective
4127
1.2. Intended audiences
4127
1.3. Infotainment system architecture
4127
1.4. Infotainment system variants
4128
1.5. Infotainment system component images
4128
1.5.1. Silver Box
4128
1.5.2. Button Panel
4129
1.5.3. Display
4129
2. DTC Troubleshoot procedure
4130
B1C01-13: AM FM Antenna Signal - circuit open
4130
B1C33-2A: Hard Switch (Push Button/Rotary Knobs) - signal stuck in range
4134
B1C0E-13: Microphone Signal Input - circuit open
4138
B1C0A-13: Left Rear Speaker Assembly Output Power / Left Rear Speaker Assembly Input Signal 1 - circuit open
4142
B1C0B-13: Right Rear Speaker Assembly Output Power / Right Rear Speaker Assembly Input Signal 1 - circuitopen
4146
B1C08-13: Left Front Speaker Assembly Output Power / Left Front Speaker Assembly Input Signal 1 - circuitopen
4151
B1C09-13: Right Front Speaker Assembly Output Power / Right Front Speaker Assembly Input Signal 1 - circuitopen
4155
B1C20-2A: Steering Wheel Control Input Signal - signal stuck in range
4159
B1C20-13: Steering Wheel Control Input Signal - circuit open
4163
B1C04-13: GPS Signal - circuit open
4168
B1C4B-13: LVDS connector - circuit open
4173
B1C4D-08: Button Panel LIN - Bus Signal / Message Failures
4177
CAN Bus Architecture
4180
Preliminary Check
4183
U0028-13: Vehicle Communication Bus A - open circuit
4184
U0028-88: Vehicle Communication Bus A - Bus off
4186
U0155-08: Lost Communication with Instrument Panel Cluster (IPC) Control Module - Bus Signal / MessageFailure
4188
U0140-08: Lost Communication with Body Control Module - Bus Signal / Message Failures
4193
U0159-08: Lost Communication with Parking Assist Control Module "A" - Bus Signal / Message Failures
4199
U0164-08: Lost Communication with HVAC Control Module - Bus Signal / Message Failures
4204
U045A-81: Invalid Data Received from Parking Assist Control Module "A" - invalid serial data received
4209
B1C48-55: System Customization Data not received from HVAC CM - not configured
4213
B1C47-55: System Customization Data not received from PDC - not configured
4213
B1C49-55: System Customization Data not received from BCM - not configured
4213
Abbreviations
4214
Appendix
4215
End of Document
4217
TML Infotainment Nexon MCE/EV Reflashing and Replacement Spec
4218
TABLE OF CONTENTS
4220
1. Introduction
4221
1.1 General Overview
4221
1.2 Document Scope
4221
1.3 Terminologies
4221
1.4 Intended Audience
4222
2. Infotainment System Software Reflash
4223
2.1 Architecture
4223
2.2 Applicable Variants
4223
2.3 Applicable Power Modes
4224
2.4 Infotainment Software Reflash Procedure
4225
2.4.1 Preconditions
4225
2.4.2 Procedure
4225
2.4.3.Exceptions and Variations
4230
3 Part Replacement Strategy
4233
3.1 16R Part Number’s Structure
4233
3.2 Silver Box Replacement(service end)
4234
3.3 Component Replacement
4235
4 Aspects
4236
5 Performance Parameter
4236
TML Gen3 IVI DTC Troubleshooting guide
4238
Contents
4240
Change History
4239
1. Introduction
4246
1.1. Objective
4246
1.2. Intended audiences
4246
1.3. Infotainment system architecture
4246
1.4. Infotainment system variants
4247
1.5. Infotainment system component images
4247
1.5.1. Silver Box
4247
1.5.2. Display
4249
2. DTC Troubleshoot procedure
4250
B1C0B-11: Right Rear Speaker Assembly Output Power/Right Rear Speaker Assembly Input Signal-circuit shortto ground
4250
B1C0B-12: Right Rear Speaker Assembly Output Power/Right Rear Speaker Assembly Input Signal-circuit shortto battery
4255
B1C0B-13: Right Rear Speaker Assembly Output Power / Right Rear Speaker Assembly Input Signal - circuit open
4260
B1C09-11: Right Front Speaker Assembly Output Power/Right Front Speaker Assembly Input Signal-circuit shortto ground
4265
B1C09-12: Right Front Speaker Assembly Output Power/Right Front Speaker Assembly Input Signal-circuit shortto battery
4270
B1C09-13: Right Front Speaker Assembly Output Power / Right Front Speaker Assembly Input Signal - circuitopen
4275
B1C08-11: Left Front Speaker Assembly Output Power/Left Front Speaker Assembly Input Signal-circuit short toground
4281
B1C08-12: Left Front Speaker Assembly Output Power/Left Front Speaker Assembly Input Signal-circuit short tobattery
4286
B1C08-13: Left Front Speaker Assembly Output Power / Left Front Speaker Assembly Input Signal - circuit open
4291
B1C0A-11: Left Rear Speaker Assembly Output Power/Left Rear Speaker Assembly Input Signal-circuit short toground
4296
B1C0A-12: Left Rear Speaker Assembly Output Power/Left Rear Speaker Assembly Input Signal-circuit short tobattery
4301
B1C0A-13: Left Rear Speaker Assembly Output Power / Left Rear Speaker Assembly Input Signal - circuit open
4306
B1C54-11: Channel 7 Speaker Assembly Output Power/Channel 7 Speaker Assembly Input Signal-circuit shortto ground
4311
B1C54-12: Channel 7 Speaker Assembly Output Power/Channel 7 Speaker Assembly Input Signal-circuit shortto battery
4316
B1C54-13: Channel 7 Speaker Assembly Output Power / Channel 7 Speaker Assembly Input Signal - circuit open
4321
B1C55-11: Channel 8 Speaker Assembly Output Power/Channel 8 Speaker Assembly Input Signal-circuit short toground
4326
B1C55-12: Channel 8 Speaker Assembly Output Power/Channel 8 Speaker Assembly Input Signal-circuit shortto battery
4331
B1C55-13: Channel 8 Speaker Assembly Output Power / Channel 8 Speaker Assembly Input Signal - circuit open
4336
B1C0E-11: Microphone Signal Input-circuit short to ground
4341
B1C0E-12: Microphone Signal Input-circuit short to battery
4346
B1C0E-13: Microphone Signal Input - circuit open
4351
B1C4F-13: Right Front Tweeter Assembly Output Power / Right Front Tweeter Assembly Input Signal - circuitopen
4356
B1C50-13: Left Front Tweeter Assembly Output Power / Left Front Tweeter Assembly Input Signal - circuitopen
4361
B1C56-11: Right Subwoofer Assembly Output Power /Right Subwoofer Assembly Input Signal-circuit short toground
4366
B1C56-12: Right Subwoofer Assembly Output Power /Right Subwoofer Assembly Input Signal-circuit short tobattery
4371
B1C56-13: Right Subwoofer Assembly Output Power / Right Subwoofer Assembly Input Signal - circuit open
4376
B1C57-11: Left SubWoofer Assembly Output Power Left SubWoofer Assembly Input Signal-circuit short toground
4381
B1C57-12: Left SubWoofer Assembly Output Power Left SubWoofer Assembly Input Signal-circuit short tobattery
4386
B1C57-13: Left SubWoofer Assembly Output Power/ Left SubWoofer Assembly Input Signal - circuit open
4391
B1C20-11: IVI Hardware Steering Wheel Control Input Signal-circuit short to ground
4396
B1C20-12: IVI Hardware Steering Wheel Control Input Signal-circuit short to battery
4401
B1C20-13: IVI Hardware Steering Wheel Control Input Signal - circuit open
4406
B1C20-2A: IVI Hardware Steering Wheel Control Input Signal-signal stuck in range
4412
B1C04-11: GPS Signal-circuit short to ground
4417
B1C04-12: GPS Signal-circuit short to battery
4422
B1C04-13: GPS Signal-circuit open
4427
B1C59-11:AM/FM/DRM/DAB Antenna signal-circuit short to ground
4432
B1C59-12:AM/FM/DRM/DAB Antenna signal-circuit short to battery
4437
B1C59-13:AM/FM/DRM/DAB Antenna signal-circuit open
4442
B1C5E-11: RVC/DMS Camera Output Power-circuit short to ground
4447
B1C5E-12: RVC/DMS Camera Output Power-circuit short to battery
4451
B1C5E-13: RVC/DMS Camera Output Power-circuit open
4455
B1C60-13: TCM USB connector-circuit open
4459
B1C4B-13: IVI Display LVDS connector-circuit open
4463
B1C52-13: IC Display LVDS connector-circuit open
4468
U0140-08: Lost Communication With Body Control Module-Bus Signal/Message Failures
4472
U0164-08: Lost Communication with HVAC Control Module-Bus Signal/Message Failures
4477
U0155-08: Lost Communication with Instrument Panel Cluster (IPC) Control Module - Bus Signal / MessageFailure
4481
U0159-08: Lost Communication with Parking Assist Control Module "A" - Bus Signal / Message Failures
4486
U045A-81: Invalid Data Received from Parking Assist Control Module "A" - invalid serial data received
4491
B1C47-55: System Customization Data not received from PDC-not configured
4494
B1C48-55: System Customization Data not received from HVAC CM-not configured
4497
B1C49-55: System Customization Data not received from BCM-not configured
4500
U0028-13: Vehicle Communication Bus A - open circuit
4503
U0028-88: Vehicle Communication Bus A - Bus off
4505
B1C6A-55: TCM-HU TLS certificate-not configured
4507
B1C6A-56: TCM-HU TLS certificate-Invalid/incomplete configuration
4509
B1C6B-55: HU TML cloud TLS certificate-not configured
4511
B1C4E-13: Right Rear Tweeter Assembly Output Power / Right Rear Tweeter Assembly Input Signal
4513
B1C51-13: Left Rear Tweeter Assembly Output Power / Left Rear Tweeter Assembly Input Signal
4518
B1C6B-56: HU TML cloud TLS certificate-Invalid/incomplete configuration
4523
U133C-08: Mood lighting Led module - Bus Signal / Message Failures
4525
U133C-96: Mood lighting Led module - component internal failure
4532
B1C5A-11: Rear camera1 LVDS line -Circuit Short To Ground
4539
B1C5A-12: Rear camera1 LVDS line -Circuit Short To Battery
4543
B1C5A-13: Rear camera1 LVDS line -Circuit Open
4547
B1C5B-11: Front camera2 LVDS line -Circuit Short To Ground
4551
B1C5B-12: Front camera2 LVDS line -Circuit Short To Battery
4555
B1C5B-13: Front camera2 LVDS line -Circuit Open
4559
B1C5C-11: Left camera3 LVDS line -Circuit Short To Ground
4563
B1C5C-12: Left camera3 LVDS line -Circuit Short To Battery
4567
B1C5C-13: Left camera3 LVDS line -Circuit Open
4571
B1C5D-11: Right camera4 LVDS line -Circuit Short To Ground
4575
B1C5D-12: Right camera4 LVDS line -Circuit Short To Battery
4579
B1C5D-13: Right camera4 LVDS line -Circuit Open
4583
B1C6C-11: Rear View Camera LVDS Line-Circuit Short To Ground
4587
B1C6C-12: Rear View Camera LVDS Line-Circuit Short To Battery
4591
B1C6C-13: Rear View Camera LVDS Line- Open Circuit
4595
B1C6D-11: Driver Monitoring System Camera LVDS Line-Circuit Short To Ground
4599
B1C6D-12: Driver Monitoring System Camera LVDS Line-Circuit Short To Battery
4603
B1C6D-13: Driver Monitoring System Camera LVDS Line-Open Circuit
4607
B1C63-00: Rear Camera 1 internal/communication failure
4611
B1C64-00: Front Camera 2 internal/communication failure
4615
B1C65-00: Left Camera 3 internal/communication failure
4619
B1C66-00: Right Camera 4 internal/communication failure
4623
B1C6E-00: Rear View Camera internal/communication failure-NO sub type information
4627
B1C6F-00: Driver Monitoring camera internal/ communication failure-NO sub type information
4631
B1C68-00: SVS calibration missing/failure-NO sub type information
4635
B190B - 11:- Outside Ambient Temperature Sensor Input Short To Ground
4640
B190B - 15:- Outside Ambient Temperature Sensor Input Short To Battery or Open
4646
B1909 - 11:- Fuel Level Sensor Input Short To Ground (Single Tank)
4652
B1909 - 15:- Fuel Level Sensor Input Short To Battery or Open (Single Tank)
4658
B1948 - 11:- Fuel Level Sensor Input- Main side Short To Ground (Saddle Tank)
4663
B1948 - 15:- Fuel Level Sensor Input – Main Side Short To Battery or Open (Saddle Tank)
4668
B1949 - 11:- Fuel Level Sensor Input- Transfer side Short To Ground (Saddle Tank)
4673
B1949 - 15:- Fuel Level Sensor Input – Transfer Side Short To Battery or Open (Saddle Tank)
4678
B1936 - 56:- Odometer Values missing From VICM (Immobilizer) for Learning
4683
B1937 - 31:- Acknowledgement missing from VICM for Learning
4687
B193F - 4A:- VIN number mismatch for odo learning (PEPS & IPC) failure
4691
U3006 - 16:- Control Module Input Power “A” – Circuit Voltage below Threshold
4694
U3006 - 17:- Control Module Input Power “A” – Circuit Voltage above Threshold
4699
U0028 - 13:- Vehicle Communication Bus A-open circuit
4704
U0028 - 88:- Vehicle Communication Bus A-Bus off
4704
U0100 - 08:- Lost communication with EMS- Message Timeout Failure
4709
U0164 - 08:- Lost communication with CCM Control Module- Message Timeout Failure
4714
U0151 - 08:- Lost communication with Restraints Control Module (SRS) - Message Timeout Failure
4718
U0236 - 08:- Lost communication with Electrical Steering Column Lock- Message Timeout Failure
4723
U0140 - 08:- Lost communication with Body Control Module- Message Timeout Failure
4727
U0131 - 08:- Lost communication with EPAS- Message Time Out Failure
4733
U0127 - 08 :- Lost of communication with Lost Communication With Tire Pressure Monitor Module failure
4737
U0101 - 08:- Lost communication with TCM- TCM Message Timeout Failure
4739
U1309 - 08:- Lost communication with Anti-Lock Braking System- ABS/ESP Message Timeout Failure
4743
U1315 - 08:- Lost communication with Passive Entry Passive Start- Message Timeout Failure
4747
U131B - 08:- Lost Communication with Drive Control Switch (DCS) – Bus signals/ message failure
4752
U0198 - 08:- Lost communication with TCU- TCU Message Timeout Failure
4756
U100F - 06:- Ignition Power mode Input Algorithm Based Failures
4760
U1604 - 55:- Control Module Configuration - not configured
4764
U0401 - 81:- Invalid Data Received From ECM
4768
U1609 - 81:- Invalid Data Received From ABS
4773
U0424 - 81:- Invalid Data Received From HVAC
4777
U0402 - 81:- Invalid Data Received From TCM
4781
U0499 - 81:- Invalid Data Received From TCU
4784
B194F - 13:- Wireless charger Input – Circuit Open
4787
B194F - 11:- Wireless charger Input – Circuit Short to ground
4790
B194B - 07:- Fuel Tank Jet Pump Mechanical failure
4793
B193D - 01:- Drive Control Switch all type of failures
4795
B1962 - 09: - Paddle Shifter Stuck Component Failures
4799
U1362-08: - Lost Communication with Rear SBR Control Module
4804
U1343-08: - Lost Communication with Front Camera Module - Bus Signal / Message Failures
4808
Abbreviations
4812
Appendix
4813
End of Document
4821
GEN3 IVI IC SVS REFLASHING AND REPLACEMENT PROCEDURE
4822
Index
4824
Revision History
4823
Figures
4826
Tables
4827
Document References
4828
1 Introduction
4829
1.1 Scope
4829
1.2 Intended audiences
4829
1.3 Infotainment system architecture
4829
1.4 Infotainment system variants
4830
1.5 Domains
4831
1.6 Gen3 system component
4831
1.7 Applicable Power Modes
4831
1.8 Connector locations
4832
1.8.1 SilverBox connector locations
4832
1.8.2 Display connectors
4832
2 Gen3 Software Reflash Procedure
4833
2.1 Precondition
4833
2.2 Procedure
4833
3 16R Part Number’s Structure
4837
4 Part Replacement strategy
4838
4.1 SilverBox replacement
4838
4.2 Other ECU’s dependency and Exceptions
4849
4.2.1 If BCM ECU is replaced
4849
4.2.2 If HU VIN is mismatched
4850
4.2.3 If Certificates are expired
4850
4.2.4 If IVI Display is replaced
4850
4.2.5 If Mood light LED module is replaced (If applicable)
4850
4.2.6 If IC Display is replaced
4850
4.2.7 If SVS dependent component part is replaced
4850
4.3 SVS calibration procedure
4850
Nexon_MCE2_7inch_Digital Instrument Cluster_ DTC Trouble
4856
Table of Contents
4861
B190B - 11:- Ambient Temperature Sensor Input Short To Ground
4863
B190B - 15:- Ambient Temperature Sensor Input Short To Battery or Open
4869
B1909 - 11:- Fuel Level Sensor Input Short To Ground
4874
B1909 - 15:- Fuel Level Sensor Input Short To Battery or Open
4878
B1948 - 11:- Fuel Level Sensor Input- Main side Short To Ground (Applicable Only for Q5 Saddle Tank)
4882
B1948 - 15:- Fuel Level Sensor Input - Main side Short To Battery or Open (Applicable Only for Q5 SaddleTank)
4888
B1949 - 11:- Fuel Level Sensor Input- Transfer side Short To Ground (Applicable Only for Q5 Saddle Tank)
4894
B1949 - 15:- Fuel Level Sensor Input - Transfer side Short To Battery or Open (Applicable Only for Q5 SaddleTank)
4900
B194A - 11:- Steering Wheel switch/Paddle shifter short to GND
4906
B194A - 15:- Steering Wheel switch/Paddle shifter short to Battery or Open
4910
B1936 - 56:- Odometer Values missing From VICM (Immobilizer) for Learning
4914
B1937 - 31:- Acknowledgement missing from VICM for Learning
4918
B193F – 4A: - VIN number mismatch for ode learning (VICM & IPC) failure
4925
B194B - 07: - Fuel Tank Jet Pump Mechanical failure
4928
CAN Bus Architecture
4930
Wiring Schematics
4931
Abbreviation
4932
Preliminary Check:
4932
U100F - 06:- Ignition Power mode Input Algorithm Based Failures
4933
U3006 - 16:- Control Module Input Power “A” – Circuit Voltage below Threshold
4937
U3006 - 17:- Control Module Input Power “A” – Circuit Voltage above Threshold
4942
U1604 – 55:- Control Module Configuration - not configured
4943
U0028 - 13:- Vehicle Communication Bus A-open circuit
4945
U0028 - 88:- Vehicle Communication Bus A-Bus off
4945
U0100 - 08:- Lost communication with ECM- Message Timeout Failure
4950
U0101 - 08:- Lost communication with TCM- TCM Message Timeout Failure
4954
U1309 - 08:- Lost communication with Anti-Lock Braking System- ASBS/ESP Message Timeout Failure
4957
U0164 - 08:- Lost communication with HVAC Control Module- Message Timeout Failure
4961
U0151 - 08:- Lost communication with Restraints Control Module (SRS) - Message Timeout Failure
4965
U1315 - 08:- Lost communication with Passive Entry Passive Start- Message Timeout Failure
4968
U0236 - 08:- Lost communication with Electrical Steering Column Lock- Message Timeout Failure
4971
U0140 - 08:- Lost communication with Body Control Module- Message Timeout Failure
4974
U0131 - 08:- Lost communication with EPAS- Message Time Out Failure
4979
U0127 - 08 :- Lost of communication with Lost Communication With Tire Pressure Monitor Module failure
4982
U0401 - 81:- Invalid Data Received From ECM
4984
U0402 - 81:- Invalid Data Received From TCM
4987
U1609 - 81:- Invalid Data Received From ABS
4989
U0424 - 81:- Invalid Data Received From HVAC
4992
B193A - 11:- P/R/N/D Output circuit short to GND
4994
B193A - 15:- P/R/N/D Output circuit short to Batt or open circuited
4998
B194F - 11:- Wireless Charger PWM Input short to GND
5002
B194F - 13:- Wireless Charger PWM Input Open circuit or short to BATT
5006
U0198 - 08 :- Lost Communication/message from Telematics Control Unit
5010
U1499 - 81:- Invalid Data Received From Telematics Control Unit
5014
U0422 - 81: - Invalid Data Received from Body Control Module
5016
B1962 - 09: - Paddle Shifter Stuck Component Failures
5018
Appendix
5022
IC REPLACEMENT & FLASHING REFLASHING ANDREPLACEMENT PROCEDURE
5023
TABLE OF CONTENTS
5026
1. Introduction
5027
1.1. Document Purpose
5027
1.2. Document Scope and Audience
5027
1.3. Terminologies
5028
1.4. Reference Documents
5030
2. ECU Functional Description
5031
3. IC Replacement Strategy when IC is functioning (Manual)
5032
4. IC Replacement Strategy when IC is failed (Online)
5035
5. Nexon MCE2 (7 Inch TFT Cluster) IC Flashing Strategy when IC is functioning(Online)
5037
GEN 3 CCM FATC DTC DOCS
5038
Table of Contents
5040
B1F1B-11:- Solar Radiation Sensor Circuit - Circuit short to Ground
5042
B1F1B-15:- Solar Radiation Sensor Circuit - Circuit short to battery or open
5046
B1F23-11:- Evaporator Temperature Sensor Signal - Circuit Short to Ground
5048
B1F23-15:- Evaporator Temperature Sensor Signal - Circuit Short to Battery or Open
5051
B1F2D-11:- Driver side Air Temperature Motor Drive Line - Circuit Short to Ground
5055
B1F2D-12:- Driver side Air Temperature Motor Drive Line - Circuit Short to Battery
5059
B1F2D-13:- Driver side Air Temperature Motor Drive Line - Circuit Open
5062
B1F56-11:- Co-Driver Air Temperature Motor Drive Line - Circuit Short to Ground
5066
B1F56-12:- Co-Driver Air Temperature Motor Drive Line - Circuit Short to Battery
5070
B1F56-13:- Co-Driver Air Temperature Motor Drive Line - Circuit Open
5074
B1F2E-11:- Air Distribution Motor Drive Line– Circuit short to Ground
5078
B1F2E-12:- Air Distribution Motor Drive Line– Circuit short to Battery
5082
B1F2E-13:- Air Distribution Motor Drive Line – Circuit Open
5087
B1F2C-11:- Fresh Air/RECIRC Motor Drive Line- Circuit Short to Ground
5091
B1F2C-12:- Fresh Air/RECIRC Motor Drive Line- Circuit Short to Battery
5095
B1F2C-13:- Fresh Air/RECIRC Motor Drive Line- Circuit Open
5099
B1F2F-11:- Blower Motor Drive Signal - Circuit Short to Ground
5103
B1F2F-12:- Blower Motor Drive Signal - Circuit Short to battery
5106
B1F28-11:- Blower Motor Diagnostic feedback - Circuit Short to Ground
5109
B1F28-15:- Blower Motor Diagnostic feedback - Circuit Short to battery or open
5113
B1F5E-11:- Rear Blower Motor Drive Signal - Circuit Short to Ground
5116
B1F5E-15:- Rear Blower Motor Drive Signal - Circuit Short to battery/open
5120
B1F5F-09:- Rear blower input signal failure-Component failure
5123
B1F1F-11:- Driver Side Air Temperature Feedback Signal - Circuit Short To Ground
5127
B1F1F-15:- Driver Side Air Temperature Feedback Signal - Circuit Short to Battery or Open
5131
B1F54-11:- Co-Driver Air Temperature Feedback Signal - Circuit Short To Ground
5134
B1F54-15:- Co-Driver Air Temperature Feedback Signal- Circuit Short to Battery or Open
5138
B1F21-11:- Air Distribution Feedback Signal – Circuit Short to Ground
5142
B1F21-15:- Air Distribution Feedback Signal – Circuit Short to battery or Open
5147
B1F1D-11:- Fresh Air/RECIRC Feedback Signal - Circuit Short to Ground
5150
B1F1D-15:- Fresh Air/RECIRC Feedback Signal - Circuit Short to Battery or open
5154
B1F3E-71:- Driver Side Temperature Door Control Motor - Actuator stuck
5157
B1F3E-54:- Driver Side Temperature Door Control Motor Calibration Fault
5161
B1F57-71:- Co-Driver Side Temperature Door Control Motor - Actuator stuck
5165
B1F57-54:- Co-Driver Side Temperature Door Control Motor Calibration Fault
5169
B1F3D-71:- Air Distribution Motor Drive Line– Actuator stuck
5173
B1F3D-54:- Air Distribution Motor Drive Line– Missing calibration
5177
B1F3F-71:- Fresh Air/RECIRC Drive Motor – Actuator stuck
5181
B1F3F-54:- Fresh Air/RECIRC Drive Motor – Missing calibration
5186
B1F4A-23:- AC Request Button-Signal Stuck Low
5190
B1F4D-23:- Air Distribution Request Button-Signal Stuck Low
5193
B1F59-23:- Driver side Air Temperature Up-Signal Stuck Low
5196
B1F5A-23 :- Driver side Air Temperature Down - Signal Stuck Low
5198
B1F5B-23:- Co-Driver side Air Temperature Up-Signal Stuck Low
5202
B1F5C-23:- Co-Driver side Air Temperature Down-Signal Stuck Low
5204
B1F4B-23:- Blower speed up request-Signal Stuck Low
5207
B1F4C-23:- Blower speed down request-Signal Stuck Low
5210
B1F33-23:- Auto Request Button-Signal Stuck Low
5214
B1F64-11:-PTC heater temperature sensor signal-circuit short to ground
5217
B1F64-15:-PTC heater temperature sensor signal-circuit short to battery or open
5225
B1F36-23:- Control Panel Request Button-Signal Stuck Low
5232
B1F37-23:- Max. Defrost Request Button-Signal Stuck Low
5235
B1F38-23:- Rear Defog Request Button -Signal Stuck Low
5238
B1F39-23:- Fresh Air / Recirc Request Button -Signal Stuck Low
5241
U3006-16:- Control Module Input Power “A” – Circuit Voltage below Threshold
5244
U3006-17:- Control Module Input Power “A” – Circuit Voltage above Threshold
5248
B1F50-11:- Control Module output power for FATC Control Head- Circuit Short to ground
5252
B1F50-15:-Control Module output power for FATC Control Head- Circuit Short to battery and Open
5255
B1F48-14:- All HVAC & non-HVAC sensors Voltage reference pin- Circuit Short to ground or Open
5258
B1F48-12:-All HVAC & non-HVAC sensors Voltage reference pin- Circuit Short to battery
5261
P0604-00:- Internal Control Module Random Access Memory (RAM) Error
5264
P062F-00:- Internal Control Module EEPROM Error
5266
P0605-00:- Internal Control Module Read Only Memory (ROM) Error
5268
CAN Bus Architecture
5270
Wiring Harness
5270
Preliminary Check
5271
U0028-13:- Vehicle Communication Bus A-open circuit
5272
U0028-88:- Vehicle Communication Bus A-Bus off
5274
U131D-88:- CCH LIN Bus A
5275
U2416-81:- Invalid Data Received From IN CAR Temperature Sensor
5277
B1F4E-02:- CCM is configured as Dual while CCH as Single (Zone 2) – General signal Failure
5279
B1F4F-02:- CCM configured as Single while CCH as Dual (Zone 3) – General signal Failure
5281
U2417-57:- Flash Image Record Data Mismatch- Invalid /Incompatible Software component
5283
B1F52-4B:- Half Bridge Driver Thermal Warning –Over Temperature
5285
B1F53-55:- CCH_CCM Read ECU Parameter Routine –Not Configured
5287
B1F68-55:- CCH_CCM fascia configuration fault –Not Configured
5290
U0100-08:- Lost communication with ECM- Message Timeout Failure
5292
U0155-08:- Lost communication with instrument Panel Cluster- IPC Message Time Out Failure
5298
U0140-08:- Lost communication with Body Control Module- Message Timeout Failure
5302
U0198-08:- Lost communication with Telematics control unit- Lost communication with telematicscontrol unit- bus signal/message failure
5309
U1320-08:- Lost communication with Vehicle control unit- Lost communication with vehicle controlunit- bus signal/message failure
5313
U0401-81:- Invalid Data Received From ECM
5317
U0422-81:- Invalid Data Received From BCM
5319
U160B-81:- Invalid Data Received From HU
5321
U0423-81:- Invalid Data Received From IPC
5323
U0499-81:- Invalid Data Received From Telematics control unit
5325
U1622-81:- Invalid Data Received From vehicle control unit
5327
B1F5D - 96:- Dust Sensor Failure – Component Internal Failure
5330
B1F5D-4B:- Dust Sensor Failure Over Temperature
5331
B1F5D - 09:- Dust Sensor Failure(Permanent Fault) – Component failure
5333
U1331-08:- Lost Communication with Dust Sensor – Bus Signal/Message Failure
5334
U1332-88:- CCM LIN Bus B – Buss Off
5337
GEN3_FATC_CCM_CCH_REPLACEMENT_PROCEDURE
5339
TABLE OF CONTENTS
5341
1. Introduction
5342
1.1. General Overview
5342
1.2. Document Scope
5342
1.3. Terminologies
5342
2. FATC Re-flashing & Replacement Process
5343
2.1. Objective
5343
2.2. Intended Audience
5343
2.3. Pre-requisites and Assumptions
5343
3. FATC Replacement
5344
3.1. Replacement Process
5344
3.1.1. Mechanical
5344
3.1.2. Electrical
5344
4. End of Document
5349
AIRBAG DTC DOCS
5350
Contents
5351
Revision History
5359
SRS AB12 ECU Pin Assignment
5360
Definitions, Acronyms and Abbreviation
5362
Scope
5364
Purpose
5365
B0020-1A:- Side Airbag Front LH Deployment Control circuit resistance below threshold
5366
B0020-1B:- Side Airbag Front LH Deployment Control circuit resistance above threshold
5370
B0020-11:- Side Airbag Front LH Deployment Control circuit short to ground
5375
B0020-2B:- Side Airbag Front LH Deployment Control signal cross coupled
5379
B0020-12:- Side Airbag Front LH Deployment Control circuit short to battery
5383
B0020-55:- Side Airbag Front LH Deployment Control not configured
5387
B0028-1A:- Side Airbag Front RH Deployment Control circuit resistance below threshold
5391
B0028-1B:- Side Airbag Front RH Deployment Control circuit resistance above threshold
5395
B0028-11:- Side Airbag Front RH Deployment Control circuit short to ground
5399
B0028-2B:- Side Airbag Front RH Deployment Control signal cross coupled
5403
B0028-12:- Side Airbag Front RH Deployment Control circuit short to battery
5407
B0028-55:- Side Airbag Front RH Deployment Control not configured
5411
B1010-12:- Crash output HW circuit short to battery
5415
B1013-00:- Left Side Deployment Crash no sub type information
5419
U0422-81:- Invalid Data Received From Body Control Module- Invalid serial data received
5422
U0100-08:- Lost Communication With ECM/PCM "A"- Bus Signal / Message Failures
5428
U0401-81:- Invalid Data Received From ECM/PCM "A" - Invalid serial data received
5431
B100C-4A:- Left Side Peripheral sensor Incorrect component installed
5434
B100C-2B:- Left Side Peripheral sensor signal cross coupled
5438
B100C-86:- Left Side Peripheral sensor signal invalid
5442
B100C-11:- Left Side Peripheral sensor circuit short to ground
5446
B100C-12:- Left Side Peripheral sensor circuit short to battery
5450
B100C-13:- Left Side Peripheral Sensor - circuit open
5454
B100C-64:- Left Side Peripheral sensor signal plausibility failure
5458
B100C-96:- Left Side Peripheral sensor Deployment Control component internal failure
5462
B100D-4A:- Right Side Peripheral sensor Incorrect component installed
5466
B100D-2B:- Right Side Peripheral sensor – signal cross coupled
5470
B100D-86:- Right Side Peripheral sensor signal invalid
5474
B100D-11:- Right Side Peripheral sensor circuit short to ground
5478
B100D-12:- Right Side Peripheral sensor circuit short to battery
5482
B100D-13:- Right Side Peripheral Sensor - circuit open
5486
B100D-64:- Right Side Peripheral sensor signal plausibility failure
5490
B100D-96:- Right Side Peripheral sensor component internal failure
5494
B100D-55:- Right Side Peripheral sensor not configured
5498
B0021-55:- Inflatable Curtain Airbag LH Deployment Control 1 not configured
5502
B0021-11:- Inflatable Curtain Airbag LH Deployment Control 1 circuit short to ground
5506
B0021-2B:- Inflatable Curtain Airbag LH Deployment Control 1 signal cross coupled
5510
B0021-1A:- Inflatable Curtain Airbag LH Deployment Control 1 circuit resistance below threshold
5514
B0021-1B:- Inflatable Curtain Airbag LH Deployment Control 1 circuit resistance above threshold
5518
B0021-12:- Inflatable Curtain Airbag LH Deployment Control 1 circuit short to battery
5522
B0029-55:- Inflatable Curtain Airbag RH Deployment Control 1 not configured
5526
B0029-11:- Inflatable Curtain Airbag RH Deployment Control 1 circuit short to ground
5530
B0029-2B:- Inflatable Curtain Airbag RH Deployment Control 1 signal cross coupled
5534
B0029-1A:- Inflatable Curtain Airbag RH Deployment Control 1 circuit resistance below threshold
5538
B0029-1B:- Inflatable Curtain Airbag RH Deployment Control 1 circuit resistance above threshold
5542
B0029-12:- Inflatable Curtain Airbag RH Deployment Control 1 circuit short to battery
5546
B1033-55:- Invalid CAN Node Selection not configured Overview
5550
B0004-1A:- Driver Knee Airbag Deployment Control circuit resistance below threshold
5553
B0004-1B:- Driver Knee Airbag Deployment Control circuit resistance above threshold
5557
B0004-11:- Driver Knee Airbag Deployment Control circuit short to ground
5561
B0004-2B:- Driver Knee Airbag Deployment Control signal cross coupled
5566
B0004-12:- Driver Knee Airbag Deployment Control circuit short to battery
5570
B0004-55:- Driver Knee Airbag Deployment Control not configured
5574
B1034-1A:- Driver Seat Belt Anchor Pretensioner/Driver Knee Airbag Deployment Control circuit resistancebelow threshold
5579
B1034-1B:- Driver Seat Belt Anchor Pretensioner/Driver Knee Airbag Deployment Control circuit resistanceabove threshold
5584
B1034-11:- Driver Seat Belt Anchor Pretensioner/Driver Knee Airbag Deployment Control circuit short to ground
5589
B1034-2B:- Driver Seat Belt Anchor Pretensioner/Driver Knee Airbag Deployment Control signal cross coupled
5594
B1034-12:- Driver Seat Belt Anchor Pretensioner/Driver Knee Airbag Deployment Control circuit short to battery
5599
B1034-55:- Driver Seat Belt Anchor Pretensioner/Driver Knee Airbag Deployment Control not configured
5604
B1035-1A:- Passenger Seat Belt Anchor Pretensioner Deployment Control circuit resistance below threshold
5609
B1035-1B:- Passenger Seat Belt Anchor Pretensioner Deployment Control circuit resistance above threshold
5613
B1035-11:- Passenger Seat Belt Anchor Pretensioner Deployment Control circuit short to ground
5617
B1035-2B:- Passenger Seat Belt Anchor Pretensioner Deployment Control signal cross coupled
5621
B1035-12:-Passenger Seat Belt Anchor Pretensioner Deployment Control circuit short to battery
5625
B1035-55:- Passenger Seat Belt Anchor Pretensioner Deployment Control not configured
5629
B0001-11:- Driver Airbag Deployment Control circuit short to ground
5634
B0001-12:- Driver Airbag Deployment Control circuit short to battery
5637
B0001-1A:- Driver Airbag Deployment Control circuit resistance below threshold
5641
B0001-1B:- Driver Airbag Deployment Control circuit resistance above threshold
5644
B0001-2B:- Driver Airbag Deployment Control signal cross coupled
5648
B0001-55:- Driver Airbag Deployment Control not configured
5651
B0010-11:- Passenger Airbag Deployment Control circuit short to ground
5654
B0010-12:- Passenger Airbag Deployment Control circuit short to battery
5657
B0010-1A:- Passenger Airbag Deployment Control circuit resistance below threshold
5661
B0010-1B:- Passenger Airbag Deployment Control circuit resistance above threshold
5665
B0010-2B:- Passenger Airbag Deployment Control signal cross coupled
5669
B0010-55:- Passenger Airbag Deployment Control not configured
5672
B0013-11:- Passenger Knee Airbag Deployment Control circuit short to ground
5675
B0013-12:- Passenger Knee Airbag Deployment Control circuit short to battery
5678
B0013-1A:- Passenger Knee Airbag Deployment Control circuit resistance below threshold
5681
B0013-1B:- Passenger Knee Airbag Deployment Control circuit resistance above threshold
5684
B0013-2B:- Passenger Knee Airbag Deployment Control Signal cross coupled
5687
B0013-55:- Passenger Knee Airbag Deployment Control not configured
5690
B100E-11:- Frontal Impact Left Sensor circuit short to ground
5693
B100E-12:- Frontal Impact Left Sensor circuit short to battery
5697
B100E-13:- Frontal Impact Left Sensor- circuit open
5701
B100E-2B:- Frontal Impact Left Sensor signal cross coupled
5705
B100E-4A:- Frontal Impact Left Sensor Incorrect component installed
5709
B100E-55:- Frontal Impact Left Sensor Control not configured
5713
B100E-86:- Frontal Impact Left sensor signal invalid
5717
B100E-96:- Frontal Impact Left sensor component internal failure
5722
B100E-64:- Frontal Impact Left sensor signal plausibility failure
5726
B100F-55:- Frontal Impact Right Sensor Control not configured
5730
B100F-64:- Frontal Impact Right sensor signal plausibility failure
5734
B100F-11:- Frontal Impact Right Sensor circuit short to ground
5738
B100F-12:- Frontal Impact Right Sensor circuit short to battery
5742
B100F-13:- Frontal Impact Right Sensor- circuit open
5746
B100F-2B:- Frontal Impact Right Sensor signal cross coupled
5751
B100F-4A:- Frontal Impact Right Sensor Incorrect component installed
5755
B100F-86:- Frontal Impact Right Sensor signal invalid
5759
B100F-96:- Frontal Impact Right sensor component internal failure
5763
B1010-14:- Crash output HW circuit short to ground
5767
B1010-55:- Crash output HW not configured
5771
B1011-00:- Front Deployment Crash no sub type information
5775
B1012-00:- Right Side Deployment Crash no sub type information
5778
B1014-00:- Crash recorder Locked no sub type information
5780
B1016-00:- SRSLampStatus no sub type information
5783
B1036-11:- High Voltage Battery Disconnect Deployment Control circuit short to ground
5787
B1036-12:- High Voltage Battery Disconnect Deployment Control short to battery
5790
B1036-1A:- High Voltage Battery Disconnect Deployment Control circuit resistance below threshold
5794
B1036-1B:- High Voltage Battery Disconnect Deployment Control circuit resistance above threshold
5798
B1036-2B:- High Voltage Battery Disconnect Deployment Control signal cross coupled
5802
B1036-55:- High Voltage Battery Disconnect Deployment Control Control not configured
5805
B1037-12:- Driver Seat Belt Buckle Switch short to battery
5808
B1037-55:- Driver Seat Belt Buckle Switch not configured
5811
B1038-12:- Passenger Seat Belt Buckle Switch short to battery
5814
B1038-55:- Passenger Seat Belt Buckle Switch not configured
5817
B1039-12:- Rear Driver Seat Belt Buckle Switch circuit short to battery
5820
B1039-55:- Rear Driver Seat Belt Buckle Switch not configured
5823
B103A-12:- Rear Passenger Seat Belt Buckle Switch short to battery
5826
B103A-55:- Rear Passenger Seat Belt Buckle Switch not configured
5829
B103B-12:- Rear Middle Seat Belt Buckle Switch circuit short to battery
5832
B103B-55:- Rear Middle Seat Belt Buckle Switch not configured
5835
B103F-00:- Incompatible calibration software component no sub type information
5838
B1040-00:- Incompatible calibration parameter software component no sub type information
5839
B1042-00:- Transfer of Data from ROM to EEPROM failure no sub type information
5840
B10D5-12:- Restraint System Passenger airbag Indicator circuit short to battery
5841
U3006-16:- Control Module Input Power "A" circuit voltage below threshold
5844
U3006-17:- Control Module Input Power "A" circuit voltage above threshold
5848
U3006-18:- Control Module Input Power "A" circuit current below threshold
5851
B103C-02:- Temporary CAN Controller Driver Inconsistency - General signal failure
5853
B103D-57:- Incompatible Software configuration - invalid / incomplete software component
5854
B103E-06:- Mismatch In Algo And Sensor Configuration - Algorithm Based Failures
5856
B1041-57:- Incompatible software flash - invalid / incomplete software component
5858
B1043-56:- Plausible Sensor not configured - Invalid / incomplete configuration
5860
B1044-52:- ECU Firing Disabled - not activated
5862
B1045-57:- Invalid Calibration configured - invalid / incomplete software component
5863
B1046-9A:- ECU Internal Crash detection Sensor Temporary failure X-axis High G - component or systemoperating conditions
5865
B1047-9A:- ECU Internal Crash detection Sensor Temporary failure X-axis Low G - component or systemoperating conditions
5866
B1048-9A:- ECU Internal Crash detection Sensor Temporary failure Y-axis High G - component or systemoperating conditions
5867
B1049-9A:- ECU Internal Crash detection Sensor Temporary failure Y-axis Low G - component or systemoperating conditions
5868
U0121-08 Lost Communication With Anti-Lock Brake System (ABS) Control Module - Bus Signal / MessageFailures
5869
U0155-08:- Lost Communication With Instrument Panel Cluster (IPC) Control Module - Bus Signal / MessageFailures
5872
U0415-81:- Invalid Data Received From Anti-Lock Brake System (ABS) Control Module - invalid serial datareceived
5875
U0423-81:- Invalid Data Received From Instrument Panel Cluster Control Module - invalid serial data received
5878
U1006-41:- Control Module Internal - general checksum failure
5881
U1006-43:- Control Module Internal - special memory failure
5883
U1006-54:- Control Module Internal - missing calibration
5885
U1006-49:- Control Module Internal - internal electronic failure
5887
U0028-13:- Vehicle Communication Bus A - circuit open
5889
U0028-88:- Vehicle Communication Bus A – bus off
5891
B0070-11:- Driver retractor Pretensioner Deployment Control circuit short to ground
5893
B0070-12:- Driver retractor Pretensioner Deployment Control circuit short to battery
5896
B0070-1A:- Driver retractor Pretensioner Deployment Control circuit resistance below threshold
5900
B0070-1B:- Driver retractor Pretensioner Deployment Control circuit resistance above threshold
5903
B0070-2B:- Driver retractor Pretensioner Deployment Control Signal cross coupled
5907
B0070-55:- Driver retractor Pretensioner Deployment Control not configured
5910
B0072-11:- Passenger retractor Pretensioner Deployment Control circuit short to ground
5913
B0072-12:- Passenger retractor Pretensioner Deployment Control circuit short to battery
5916
B0072-1A:- Passenger retractor Pretensioner Deployment Control circuit resistance below threshold
5920
B0072-1B:- Passenger retractor Pretensioner Deployment Control circuit resistance above threshold
5924
B0072-2B:- Passenger retractor Pretensioner Deployment Control Signal cross coupled
5928
B0072-55:- Passenger retractor Pretensioner Deployment Control not configured
5931
B0073-11:- Second Row Driver Seatbelt Pretensioner Deployment Control circuit short to ground
5935
B0073-12:- Second Row Driver Seatbelt Pretensioner Deployment Control circuit short to battery
5938
B0073-1A:- Second Row Driver Seatbelt Pretensioner Deployment Control circuit resistance below threshold
5942
B0073-1B:- Second Row Driver Seatbelt Pretensioner Deployment Control circuit resistance above threshold
5945
B0073-2B:- Second Row Driver Seatbelt Pretensioner Deployment Control Signal cross coupled
5948
B0073-55:- Second Row Driver Seatbelt Pretensioner Deployment Control not configured
5951
B0075-11:- Second Row Passenger Seatbelt Pretensioner Deployment Control circuit short to ground
5954
B0075-12:- Second Row Passenger Seatbelt Pretensioner Deployment Control circuit short to battery
5957
B0075-1A:- Second Row Passenger Seatbelt Pretensioner Deployment Control circuit resistance belowthreshold
5961
B0075-1B:- Second Row Passenger Seatbelt Pretensioner Deployment Control circuit resistance abovethreshold
5964
B0075-2B:- Second Row Passenger Seatbelt Pretensioner Deployment Control Signal cross coupled
5967
B0075-55:- Second Row Passenger Seatbelt Pretensioner Deployment Control not configured
5970
B00D5-14:- Restraint System Passenger Airbag Indicator circuit short to ground or open
5973
B00D5-55:- Restraint System Passenger Airbag Indicator not configured
5976
B00D5-12:- Restraint System Passenger Airbag Indicator circuit short to battery
5980
B100B-12:- Passenger Deactivation Switch circuit short to battery
5984
B100B-1A:- Passenger Deactivation Switch circuit resistance below threshold
5987
B100B-1B:- Passenger Deactivation Switch circuit resistance above threshold
5991
B100B-2B:- Passenger Deactivation Switch Signal cross coupled
5995
B100B-55:- Passenger Deactivation Switch not configured
5998
B100B-1F:- Passenger Deactivation Switch circuit Intermittent
6002
Appendix 1 – Masking Status of DTC’s
6005
Appendix 2 – Reading Input Output Resistance value using Service tool
6011
Annexure 1 – General Instructions to handle Airbag ECU and its Components
6013
Annexure 2 – Mounting Location of AB12 Airbag ECU
6015
AIRBAG ECU REPLACEMENT DOCS
6018
Document History
6019
SRS (Airbag) AB12 ECU replacement procedure in service
6020
Steps for SRS (Airbag) ECU cannibalizing (try out) during Service
6023
ECU needs to be replaced in service, if SRS (Airbag) ECU logs any of the below DTC’s:
6024
Annexure 1
6026
Annexure 2
6031
TCM DTC DOCS
6032
Contents
6034
Change History
6033
IVN DTCs
6037
CAN Bus Architecture
6038
CAN Wiring Harness Diagram
6039
Abbreviation
6040
Pin Diagram and Description for Gen2 Telematics
6041
Pin Diagram and Description for Gen2i & Gen2i+ Telematics
6042
Preliminary Check
6044
U3000 - 08:- Control Module - Bus Signal / Message Failures
6045
U3006 - 16:- Control Module Input Power "A" - circuit voltage below threshold
6047
U3006 - 17:- Control Module Input Power "A" - circuit voltage above threshold
6049
U1006 - 4B:- Control Module Internal - over temperature
6051
U0422 - 81:- Invalid Data Received From Body Control Module - invalid serial data received
6053
U0424 - 81:- Invalid Data Received From HVAC Control Module - invalid serial data received
6055
U1622 - 81:- Invalid Data Received From Vehicle Control Unit - invalid serial data received
6057
U1617 - 81:- Invalid Data Received From PEPS - invalid serial data received
6059
U1309 - 08:- Lost Communication with Antilock Braking System/Electronic Stability Program (ABS/ESP)Control Module - Bus Signal / Message Failures
6061
U1320 - 08:- Lost Communication with Vehicle Control Unit - Bus Signal / Message Failures
6063
U1611 - 57:- Master Electronic Control Module Communication from Backup Electronic Control Module -missing message
6065
U0028 - 88 :- Vehicle Communication Bus A - bus off
6067
U0037 - 88 :- Vehicle Communication Bus B - bus off
6069
U0402 - 81 :- Invalid Data Received From TCM (Transmission Control Module) - invalid serial data received
6071
U0420 - 81 :- Invalid Data Received From Power Steering Control Module - invalid serial data received
6073
U0401 - 81:- Invalid Data Received From ECM/PCM "A" - invalid serial data received
6075
U0423 - 81:- Invalid Data Received From Instrument Panel Cluster Control Module - invalid serial datareceived
6077
U0101 - 08 :- Lost Communication With TCM - Bus Signal / Message Failures
6079
U0131 - 08 :- Lost Communication With Power Steering Control Module - Bus Signal / Message Failures
6081
U0140 - 08 :- Lost Communication With Body Control Module - Bus Signal / Message Failures
6083
U0100 - 08:- Lost Communication with ECM/PCM "A" - Bus Signal / Message Failures
6085
U0164 - 08 :- Lost Communication With HVAC Control Module - Bus Signal / Message Failures
6087
U0155 - 08:- Lost Communication With Instrument Panel Cluster Control Module - Bus Signal / MessageFailures
6089
U0151 - 08:- Lost Communication with Restraints Control Module - Bus Signal / Message Failures
6091
B2800 - 57:- Internet connection error - invalid / incomplete software component
6093
B2802 - 96:- SIM card error - component internal failure
6095
B2806 - 09:- Acceleration Sensor - Component Failures
6097
U1605 - 09:- Internal Control Module Battery - Component Failures
6099
B2809 - 57:- Error communicating with board controller (Base band) - invalid / incomplete software component
6101
B280C - 57:- Startup error of TCU - invalid / incomplete software component
6103
B281D - 00:- Invalid firmware - no sub type information
6105
B281E - 00:- Client certificate missing - no sub type information
6107
B282C - 00:- Internal IO Chip Error - no sub type information
6109
B282E - 12 :- LTE Antenna - Circuit Short To Battery
6111
B282F - 00 :- Internal battery not found - no sub type information
6114
B283F - 00 :- Internal battery not charging - no sub type information
6116
B2840 - 00 :- Internal Battery Temperature Low - no sub type information
6118
B2841 - 00 :- Internal Battery Temperature High - no sub type information
6120
B2833 - 11 :- Wake-Up Input from VCU - circuit short to ground
6122
B2833 - 12 :- Wake-Up Input from VCU - Circuit Short To Battery
6125
B283D - 12 :- Wake-Up Output from BCM - Circuit Short To Battery
6128
B283D - 11 :- Wake-Up Output from BCM - circuit short to ground
6131
B2834 - 11 :- Analog Input - circuit short to ground
6134
B2834 - 12 :- Analog Input - Circuit Short To Battery
6137
B2834 - 13 :- Analog Input - Circuit Open
6140
B2836 - 11 :- Digital Output - circuit short to ground
6143
B2836 - 12 :- Digital Output - Circuit Short To Battery
6146
B283A - 13 :- Ignition Hardware Input Pin - Circuit Open
6149
B282D – 00 :- Internal ADC error- no sub type information
6152
B2842- 12:E-Call switch – Circuit short to battery
6154
B2842- 11:E-Call switch – Circuit short to ground
6157
B2842- 13:E-Call switch – Circuit open
6160
B2843- 12: B-Call switch – Circuit short to battery
6163
B2843- 11: B-Call switch – Circuit short to ground
6166
B2843- 13: B-Call switch – Circuit open
6169
B2844- 13:Horn Hardwired- Circuit open
6172
B2802 - 95:- SIM card not registered – Incorrect Assembly
6175
B281B - 00:- Cloud Communication Error – no subtype information
6177
U0127 - 08:- Lost Communication With Tire Pressure Monitor Control Module - Bus Signal / Message Failures
6179
List of DTCs masked in the Tool
6181
TCM ECU REPLACEMENT DOCS
6182
CONTENTS
6183
Change Content
6184
Abbreviations used in this document
6185
Pre-checks / tasks to be done before replacing the Telematics Control Module
6186
Telematics Control Module Removal & Re-fitment in the vehicle
6186
TCM replacement through Service Tool
6187
Vehicle Profile Updation with New TCM Details
6190
Change of APN (if required)
6192
e-KYC & SIM activation process
6193
Re-flashing the Telematics Control Module using FOTA
6193
End of Document
6194
I - VBAC DTC DOCS
6195
Contents
6198
C0031-14:- Left Front Wheel Speed Sensor- Circuit short to Ground or open
6202
C0031-12 :- Left Front Wheel Speed Sensor- Circuit Short to Battery
6205
C0031-64 :- Left Front Wheel Speed Sensor- Signal Plausibility Failure
6208
C0031-62 :- Left Front Wheel Speed Sensor- Signal Compare Failure
6212
C0034-14:- Right Front Wheel Speed Sensor- Circuit short to Ground or open
6216
C0034-12:- Right Front Wheel Speed Sensor- Circuit Short to Battery
6219
C0034-64:- Right Front Wheel Speed Sensor- Signal Plausibility Failure
6222
C0034-62:- Right Front Wheel Speed Sensor- Signal Compare Failure
6226
C0037-14:- Left Rear Wheel Speed Sensor- Circuit short to Ground or open
6230
C0037-12:- Left Rear Wheel Speed Sensor- Circuit Short to Battery
6233
C0037-62:- Left Rear Wheel Speed Sensor- Signal Compare Failure
6236
C0037-64:- Left Rear Wheel Speed Sensor- Signal Plausibility Failure
6240
C003A-14:- Right Rear Wheel Speed Sensor- Circuit short to Ground or open
6244
C003A-12:- Right Rear Wheel Speed Sensor- Circuit Short to Battery
6247
C003A-64:- Right Rear Wheel Speed Sensor- Signal Plausibility Failure
6250
C003A-62:- Right Rear Wheel Speed Sensor- Signal Compare Failure
6254
C1025-09:- Generic Valve-Component failure
6258
C100C-01:- Pump Motor- General Electrical Failure
6260
C104D-09:- Pump Motor Position Sensor- component failure
6264
C100C-78:- Pump Motor-Alignment or Adjustment Incorrect
6268
C100C-74:- Pump Motor - Actuator Slipping
6272
C1054-54 :- Brake pressure sensor-Missing Calibration
6275
C1052-09 :- Brake Circuit pressure sensor- component failure
6277
C1052-64 :- Brake Circuit pressure sensor-Signal Plausibility Failure
6279
C1053-09 :- Brake pedal simulator pressure sensor- component failure
6281
C1053-64 :- Brake pedal simulator pressure sensor-Signal Plausibility Failure
6283
C100C-98 :- Pump motor-Component or System Over Temperature
6285
C0062-64 :- Longitudinal G sensor- Signal Plausibility Failure
6288
C0062-54 :- Yaw Rate Sensor - Missing Calibration
6290
C0063-64 :- Yaw Rate Sensor- Signal Plausibility Failure
6293
C0061-64 :- Lateral G sensor- Signal Plausibility Failure
6296
C1014-04 :- Valve Relay – System Internal Failure
6299
C0040-02 :- Brake Light Switch - Signal Plausibility Failure
6301
U1006-49 :- Control Module Internal-Internal Electronic failure
6304
U1604-56 :- Control Module Configuration-Invalid/ Incompatible Configuration
6306
U3006-16 :- Control Module Input Power "A"- Circuit Voltage Below Threshold
6308
U3006-17 :- Control Module Input Power "A"-Circuit Voltage Above Threshold
6310
C0051-64 :- Steering Wheel Position Sensor - Signal Plausibility Failure
6314
C1021-2A :- HDC Switch short to battery or ground
6317
U0140-87 :- Lost Communication with Body ControL Module- Missing Massage
6323
U0123-08 :- Lost Communication With Yaw Rate Sensor Module - Bus Signal / Message Failure
6329
U0401-81 :- Invalid Data Received From ECM/PCM”A”-Invalid serial data received
6332
U0422-81 :- Invalid Data Received From Body Control Module
6334
U0423-81 :- Invalid Data Received From Instrument Panel Cluster Control Module
6336
U0428-81 :- Invalid Data Received From SAS (EPAS ECU)- Invalid Serial Data Received
6341
C1031-04 :- Automated Parking Brake module - System Internal Failure
6347
C1031-06 :- Automated Parking Brake module – Operation during low voltage
6349
C1032-01 :- Automated Parking Brake module – Left Motor Circuit short
6351
C1033-01:- Automated Parking Brake module –Right Motor Circuit short
6353
C1033-13:- Automated Parking Brake module –Right Motor Circuit Open
6355
C1032-13:- Automated Parking Brake - Left Motor Circuit Open
6357
C1033-11 :- Automated Parking Brake - Right Motor Circuit Short to Ground
6359
C1033-12 :- Automated Parking Brake - Right Motor-Circuit short to battery
6363
C1032-12 :- Automated Parking Brake - Left Motor-Circuit short to battery
6365
C1033-19 :- Automated Parking Brake - Right Motor-circuit current above threshold
6367
C1032-19 :- Automated Parking Brake - Left Motor-circuit current above threshold
6370
C1037-01 :- Automated Parking Brake switch-General Electrical Failure
6372
C1031-17 :- Automated Parking Brake Module-Circuit Voltage above threshold
6374
C1031-16 :- Automated Parking Brake Module-Circuit Voltage below threshold
6376
C1037-2A :- Automated Parking Brake switch-Signal Stuck In Range
6378
C1037-06 :- Automated Parking Brake switch-Algorithm Based Failure
6380
C103A-09 :- Automatic Vehicle Hold switch-Component Failure
6382
C104E-1C :- Brake Pedal Travel Sensor "A"-Circuit Voltage Out of Range
6384
C104F-1C :- Brake Pedal Travel Sensor "B"-Component Failure
6387
C104E-62 :- Brake Pedal Travel Sensor "A"-Signal Compare Failure
6390
C104E-14 :- Brake Pedal Travel Sensor "A"-Circuit short to ground/Open
6393
C104E-12 :- Brake Pedal Travel Sensor "A"-Short to battery
6396
C104E-16 :- Brake Pedal Travel Sensor – Pedal low Offset
6399
C104E-17 :- Brake Pedal Travel Sensor ‘’A’’- Pedal High Offset
6402
C104F-62 :- Brake Pedal Travel Sensor "B"-Signal Compare Failure
6405
C104F-14 :- Brake Pedal Travel Sensor "B"-Circuit short to ground/Open
6408
C104F-12 :- Brake Pedal Travel Sensor "B"-Short to battery
6411
C104F-16 :- Brake Pedal Travel Sensor "B"- Pedal Low Offset
6414
C104F-17 :- Brake Pedal Travel Sensor "B"-Pedal High Offset
6417
C104E-64 :- Brake Pedal Travel Sensor "A"-Signal Plausibility Failure
6420
C104F-64 :- Brake Pedal Travel Sensor "B"-Signal Plausibility Failure
6423
C1050-54 :- Brake pedal Travel Sensor-Missing Calibration
6426
C2227-07 :- Excessive temperature of brake disc
6429
C1055-7A:- Brake Hydraulic Circuit "A"-Fluid Leak or Seal Failure
6432
C1057-7A :- Brake Hydraulic Circuit "C"-Fluid Leak or Seal Failure
6434
C1056-7A :- Brake Hydraulic Circuit "B"-Fluid Leak or Seal Failure
6436
C1058-7A :- Brake Hydraulic Circuit "D"-Fluid Leak or Seal Failure
6438
C1051-7B :- Brake fluid- Reservoir Low Fluid Level
6440
C104C-71 :- Simulator Valve Stuck - Actuator Stuck
6442
C1059-71 :- Release Valve Stuck - Actuator Stuck
6444
C105A-71 :- Backward Valve Stuck-Actuator Stuck
6446
U0046-88 : - Vehicle communication Bus C- Bus off
6448
U0037-88: - Vehicle Communication Bus B -Bus off
6451
U1306-87 :- Lost Communication With Steering Angle sensor(EPAS ECU) -Missing Message
6454
U1406-87 :- Lost Communication with Airbag - Missing Message
6457
U1320-08 :- Lost Communication With VCU - Bus Signal / Message Failure
6460
U1622-81 :- Invalid Data Received from VCU - Invalid Serial Data Received
6463
U161D-81 :- Invalid Data Received From Yaw rate Sensor Module - Invalid Serial Data Received
6465
U161D-82 :- Invalid Data Received From SAS(EPAS ECU)
6468
U161D-83 :- Invalid Data Received From SAS(EPAS ECU) Module-Value of Signal ProtectionCalculation Incorrect
6471
C0078-05 :- iTPMS- Learning failure
6474
C0078-02 :- iTPMS-missing reliable data
6477
C0083-00 :- iTPMS- Incompatible Tyre
6480
C1063-00 :- PBC-Assembly check not performed
6483
C1064-00 :- PBC- Exit maintenance mode
6486
C1061-94 :- PBC-Roll Away Reclamp-Unexpected Operation
6488
C103C-94 :- Implausible Actuator Modes
6490
C1041-00 :- PBC-No Force Increase -Left MoC
6492
C1048-00 :- PBC-No Force Increase - Right MoC
6495
C1040-1E :- Suspicious motor characteristics detected- Left MoC-circuit resistance out of range
6498
C1047-1E :- Suspicious motor characteristics detected- Right MoC-circuit resistance out of range
6501
C1044-71 :- PBC-Motor stall detected-Left MoC-Actuator Stuck
6504
C104B-71 :- PBC- Motor stall detected-Right MoC-Actuator Stuck
6507
C103F-00 :- PBC-Insufficient force increase detected- Left MoC
6510
C1046-00 :- PBC-Insufficient force increase detected- Right MoC
6513
C1031-04 :- Automated Parking Brake Module-System Internal Failure
6516
C1032-01 :- Automated Parking Brake - Left Motor-General Electrical Failure
6519
C1033-01 :- Automated Parking Brake - Right Motor-General Electrical Failure
6522
Annex 1
6525
Annex 2
6527
Annex 3
6535
PSCM DTC DOCS
6536
Contents
6538
P062F-00: Control Module General Memory Failure
6539
C1304-01: Torque Sensor Signal Error
6542
C1305-02: Steering Angle Sensor Internal Electronic Failure
6546
C1314-01: SENT Difference Error
6550
C1314-13: Motor Error - MOT_OPEN
6553
C1314-19: Motor Error - MOT_OVC
6557
C1315-54: Steering Angle Sensor is Not Calibrated
6562
C1315-64: Steering Angle Sensor
6566
C1319-01: Torque Sensor Check Error Fail
6570
C131B-01: Motor Error - MOT_IDIFF
6574
C1329-00: Tuning set variant is not selected
6578
C1330-04: Motor Error - GD_FAULT
6582
U0028-13: Errorpassive
6586
U0028-88: CANBusOff Error Detected
6588
U0100-08: EMS5 (0x286) Message Absent / Lost communication with ECM /PCM
6590
U0155-08: Rx IPC1 (0x197) Message Absent about Non ABS
6593
U0423-81: Rx IPC1 (0x197) Signal Invalid (VehSpdIC/VehSpdICStatus) about Non ABS
6596
U0423-82: Rx IPC1 (0x197) Signal alive (SpdCountSig) Count about Non ABS
6598
U0423-83: Rx IPC1 (0x197) Signal CRC (SpdCRCSig) about Non ABS
6600
U1006-04: Control Module Internal Electronic Failure – MCU component failure
6602
U1006-47: Control Module Main SW Watchdog / Safety μC Failure
6605
U1006-49: Supervision Software Failure
6608
U1006-4B: Over Temperature
6611
U1309-08: Rx BRAKE5 (0x176) Message Absent about ABS
6614
U1609-81: Rx BRAKE5 (0x176) Signal Invalid(VehSpdABs/VehSpdABsStatus) about ABS
6617
U3006-16: Battery Voltage Low
6619
U3006-17: Battery Voltage High
6624
Annex-1
6629
ESP DTC DOCS
6630
TABLE OF CONTENTS
6633
C0031-14:- Left Front Wheel Speed Sensor- Circuit short to Ground or open
6635
C0031-12 :- Left Front Wheel Speed Sensor- Circuit Short to Battery
6638
C0031-64 :- Left Front Wheel Speed Sensor- Signal Plausibility Failure
6641
C0031-62 :- Left Front Wheel Speed Sensor- Signal Compare Failure
6645
C0034-14:- Right Front Wheel Speed Sensor- Circuit short to Ground or open
6649
C0034-12:- Right Front Wheel Speed Sensor- Circuit Short to Battery
6652
C0034-64:- Right Front Wheel Speed Sensor- Signal Plausibility Failure
6655
C0034-62:- Right Front Wheel Speed Sensor- Signal Compare Failure
6658
C0037-14:- Left Rear Wheel Speed Sensor- Circuit short to Ground or open
6662
C0037-12:- Left Rear Wheel Speed Sensor- Circuit Short to Battery
6665
C0037-64:- Left Rear Wheel Speed Sensor- Signal Plausibility Failure
6668
C0037-62:- Left Rear Wheel Speed Sensor- Signal Compare Failure
6671
C003A-14:- Right Rear Wheel Speed Sensor- Circuit short to Ground or open
6675
C003A-12:- Right Rear Wheel Speed Sensor- Circuit Short to Battery
6678
C003A-64:- Right Rear Wheel Speed Sensor- Signal Plausibility Failure
6681
C003A-62:- Right Rear Wheel Speed Sensor- Signal Compare Failure
6684
C1025-09:- Solenoid Valve-Component failure
6688
C100C-01:- Pump Motor- General Electrical Failure
6690
C1014-04:- Valve Driver Monitoring – System Internal Failure
6694
C0040-02:- Brake Light Switch - Signal Plausibility Failure
6696
U1006-49:- Control Module Internal-Internal Electronic failure
6699
C1604-56:- Control Module Configuration-Invalid/ Incompatible Configuration
6701
U3006-16:- Control Module Input Power - Circuit Voltage Below Threshold
6703
U3006-17:- Control Module Input Power - Circuit Voltage Above Threshold
6705
C1017 - 11:- Master Cylinder Pressure Sensor - Circuit Short To Ground
6707
C0051 - 54:- Steering Wheel Position Sensor - Missing Calibration
6709
C0062 - 54:- Yaw Rate Sensor - Missing Calibration
6712
C1021 - 2A:- HDC Switch short to battery or ground
6715
C102A-64:- Reverse gear signal - Signal Plausibility Failure
6718
C102B-64:- Clutch signal - Signal Plausibility Failure
6721
C1017-29:- Master Cylinder Pressure Sensor - Component Failure
6724
U0046-88:- Vehicle Communication Bus A-Bus off
6726
U0100-87:- Lost Communication With ECM/PCM- Bus Signal/Message Failure
6728
U0140 - 87:- Lost Communication With Body Control Module- Bus Signal/Message Failure
6731
U0155 - 87:- Lost Communication With Instrument Panel Cluster (IPC) Control Module (MTO)
6734
U1306 - 87:- Lost Communication With Steering Angle Sensor Module (MTO)
6737
U1313-87:- Lost communication with Transmission Control Unit- Bus Signal/Message Failure
6740
U0401-81:- Invalid Data Received From ECM/PCM -Invalid serial data received
6742
U0422-81:- Invalid Data Received From Body Control Module
6744
U0423-81:- Invalid Data Received From Instrument Panel Cluster Control Module
6746
U0484-81:- Invalid Data Received From Transmission Control Unit
6748
U0428-82:- Alive counter error - Steering Angle Sensor signal
6750
C1600-64:- Rough Road Mode Signal mismatch
6753
C2227-07:- Excessive temperature of brake disc
6755
C0051-64:- Invalid data received from Steering Angle Sensor Module
6757
C0061-64:- Lateral G sensor- System Internal Failure
6760
C0062-64:- Longitudinal G sensor- System internal Failure
6762
C0063-04:- Yaw Rate Sensor- System Internal Failure
6764
U0401-82:- Alive Counter Error- ECM Signal
6766
U1601-41:- CRC error - ECM signal
6768
U0428-41:- CRC error- Steering Angle Sensor signal
6770
C1600-2A:- Rough Road Mode Switch short to Ground/Battery
6773
Annex 1
6776
Annex 2
6777
Annex 3
6779
WPC ECU SERVICE GUIDE & REPLACEMENTPROCEDURE
6780
TABLE OF CONTENTS
6783
1. Introduction
6785
1.1. General
6785
1.2. Document Scope
6785
1.3. Terminologies
6785
2. WPCF ECU component and interface diagram
6787
2.1. Components
6787
2.1. Interface diagram
6789
3. WPCF ECU trouble shooting procedure
6791
3.1. Pre-checks/tasks for trouble shooting the WPCF ECU
6791
3.1.1. Check – T1
6791
3.1.2. Check – T2
6792
3.1.3. Check – T3
6795
3.1.4. Check – T4
6796
4. WPCF ECU Assembly Replacement Procedure
6798
4.1. Pre-checks/tasks to be done before replacing the WPCF ECU Assembly
6798
4.2. ECU Assembly replacement procedure
6798
4.3. If WPCF ECU assembly want to replace
6804
START-STOP SWITCH_REPLACEMENT PROCEDURE
6805
TABLE OF CONTENTS
6808
1. Introduction
6809
1.1. General
6809
1.2. Document Scope
6809
1.3. Terminologies
6809
2. SSB Replacement Procedure
6810
2.1. Pre-checks/tasks to be done before replacing the SSB
6810
2.2. SSB replacement procedure
6810
3. Figures
6811
DOOR HANDLE & TAILGATE SWITCH REPLACEMENTPROCEDURE
6822
TABLE OF CONTENTS
6825
1. Introduction
6826
1.1. General
6826
1.2. Document Scope
6826
1.3. Terminologies
6826
2. DHS & TGS Replacement Procedure
6827
2.1. Pre-checks/tasks to be done before replacing the DHS/ TGS
6827
2.2. DHS/ TGS replacement procedure
6827
3. Figures
6828
SMART KEY & ITS BATTERY REPLACEMENTPROCEDURE
6832
TABLE OF CONTENTS
6835
1. Introduction
6836
1.1. General
6836
1.2. Document Scope
6836
1.3. Terminologies
6836
1.1. Reference documents
6836
2. Smart Key and its Battery – Replacement Procedure
6837
2.1. Pre-checks/tasks to be done before replacing the Smart Key or its Battery
6837
2.2. Smart Key and its Battery replacement procedure
6838
2.2.1. Procedure for the replacement of Smart Key Battery
6838
2.2.2. Procedure for the replacement of Smart Key
6838
2.3. If Smart Key or its Battery is to be replaced
6838
3. Figures
6839
V2V - V2L SOP
6842
1.Vehicle to load charging (V2L)
6843
2.Vehicle to Vehicle charging (V2V)
6844
V2X charging_SOP_Ignition OFF
6848
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